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Plockmatic BLM 50 User Manual

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Please read this manual carefully before you use this product and keep it handy for future reference.
For safety, please follow the instructions in this manual.
Operator Manual
Doc no: X04107E
Date: 26 June 2017
Plockmatic BLM 35/50
Production Booklet Maker

Table of Contents

Questions and Answers:

Plockmatic BLM 50 Specifications

General IconGeneral
Min Paper Weight60 gsm
Power Supply230V, 50Hz
Max Booklet SizeA4
Min Booklet SizeA5
Booklet Size (max)A4
Booklet Size (min)A5
Paper Size (max)A4
Paper Size (min)A5
Speed50 booklets/hour
Production Speed50 booklets/hour
Stapling Heads2
Stapling Positions2
Maximum Booklet SizeA4
Stitching Positions2

Summary

Safety Information

Safety during operation

Precautions for safe operation of the machine, including electrical hazards and moving parts.

General safety

Fundamental safety guidelines for machine installation and use, including grounding and modifications.

User Interface

Control Panel Overview

Description of the touch screen control panel for system operation and setup.

Guided Start Procedure

Step-by-step procedure for initial booklet production setup.

Basics

Powering On/Off the System

Procedure for powering the Booklet Maker, RCT, BookFold, and BST modules on and off.

Staple Cartridge Management

Instructions for replacing staple cartridges and checking stapler functionality.

Stapler Error Checks

Steps to diagnose and resolve stapler errors or jams.

Making Booklets

Guided Start Process

A guided, step-by-step process for setting up booklet production jobs.

Changing Settings

Basic Settings

Configuration options for input sheet size and paper selection.

Input Sheet Size Selection

How to select standard or custom paper sizes for the job.

Customizing Settings

Staple Settings

Adjusting stapling function, including on/off and position settings.

Adjusting Staple Position

Fine-tuning the staple placement relative to the booklet fold.

Cover Feeder Settings

Fold Position Adjustment

Adjusting the fold alignment for booklet creation.

BookFold Module Operation

Clearing Misfeeds

General Misfeed Information

Information on how misfeeds are indicated and general troubleshooting steps.

RCT Module Fault Codes

Specific error codes and actions for the Rotate Crease Trim Module.

RCT Module Operations

Clearing RCT Misfeeds

Steps to clear jams within the RCT module.

RCT Infeed/Exit Area Clearing

Specific instructions for clearing misfeeds in the RCT's infeed and exit areas.

RCT Registration/Creaser Area Clearing

Clearing misfeeds and jams around the registration and creaser components.

Booklet Maker Misfeed Clearing

General Booklet Maker Misfeeds

General instructions for clearing misfeeds within the Booklet Maker unit.

Inside Booklet Maker Misfeed Locations

Location-specific steps for clearing misfeeds in areas B1, B2, and B3.

Cover Feeder Misfeed Clearing

BookFold Module Misfeed Clearing

Trimmer Misfeed Clearing

Troubleshooting Guide

Fault Codes Overview

Overview of error codes and messages displayed by the system.

General Troubleshooting

General troubleshooting guidance and fault code explanations.

Booklet Maker Fault Codes

Specific error codes and troubleshooting actions for the Booklet Maker unit.

Cover Feeder Fault Codes

Specific error codes and troubleshooting actions for the Cover Feeder module.

BookFold Module Fault Codes

Specific error codes and troubleshooting actions for the BookFold Module.

Trimmer Fault Codes

Specific error codes and troubleshooting actions for the Trimmer module.

Belt Stacker Fault Codes

Specific error codes and troubleshooting actions for the Belt Stacker module.

General Fault Code Resolution

Common error messages and their resolutions, including misfeeds and cover issues.

Machine Maintenance

BookFold Module Maintenance

RCT Module Maintenance

Cleaning RCT Nip Rollers

Detailed cleaning procedure for the nip rollers in the RCT's paper path.

Bleed Trimmer Registration Angle Adjustment

Best Practices for BLM 35/50 System

Limitations of the BLM 35/50 System

Specifications Overview

Machine Specifications

Technical specifications for the various modules of the Booklet Maker system.

Booklet Maker Specifications

BookFold Module Specifications

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