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Plockmatic BK5030 User Manual

Plockmatic BK5030
64 pages
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BOOKLET MAKER BK5030
Operating Instruction
Stapler Folder Reference
Read this manual carefully before you use this product and keep it handy for future
reference.
For safety, please follow the instructions in this manual.
13 August 2015

Table of Contents

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Plockmatic BK5030 Specifications

General IconGeneral
ModelBK5030
TypeBooklet maker
Stapling Heads2
Max Booklet SizeA4
Speed500 booklets/hour
Power Supply230V / 50Hz

Summary

Introduction and Manual Guide

How to Read This Manual

Explains manual conventions, warnings, and notes.

Safety Information

Safety During Operation

Precautions for safe operation, including power disconnection and hazard avoidance.

General Safety Guidelines

Electrical, modification, and ventilation safety rules for the machine.

System Overview and Components

What You Can Do With This Machine

Overview of the booklet making system and its capabilities.

Guide To Components

Identification and description of the Booklet Maker and its main parts.

Optional Modules Overview

Details on optional modules like Cover Feeder, Trimmer, and Book Folder.

Basics and Initial Setup

Docking and Undocking Booklet Maker

Procedures for connecting and disconnecting the Booklet Maker from the copier.

Powering the System On and Off

Instructions for powering the Booklet Maker and its optional modules.

Staple Cartridge Management

Steps for changing staple cartridges and checking the stapler mechanism.

Cover Feeder Loading

Instructions for loading covers into the feeder for booklet production.

Emptying the Trim Bin

How to remove and empty the trim bin from the Trimmer.

Making Booklets: Settings and Configuration

Changing Settings and Paper Size

Adjusting booklet parameters, paper sizes, and general settings.

Staple, Fold, and Trim Settings

Configuring stapling, fold positions, and trimming options for booklets.

Cover Feeder and Book Folder Settings

Settings for cover feeder, air separation, double sheet detection, and book folding.

Operating Modes

Switching between online and offline operation for the booklet maker.

Production Workflow and Job Management

Begin Online Production

Configuring the copier for online booklet production with the BK5030.

Tools and System Settings

Managing settings like stacker detection, auto shrink, units, language, and service.

Job Management

Storing, naming, and handling saved job configurations for booklet making.

Clearing Misfeeds and Troubleshooting

General Misfeed Clearing Procedures

Identifying misfeed locations and error codes on the Booklet Maker.

Module-Specific Misfeed Clearing

Steps to clear misfeeds in the Booklet Maker, Trimmer, Cover Feeder, and Book Folder.

Troubleshooting Fault Codes

Lists and explains operator-rectifiable fault codes for all modules.

Common Fault Resolution

General fault codes and their resolution steps for system issues.

Remarks, Specifications, and Compliance

Important Remarks and Best Practices

Essential guidelines, warnings, system limitations, and operational tips.

Machine Specifications

Technical specifications for the Booklet Maker and its optional modules.

System Set Size Guide

Guide for setting paper sizes based on paper weight and area coverage.

Declaration of Conformity

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