Polaris RANGER 1000 2021 User Manual

IX
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
IX.1
A
A-Arm Bushing
Replacement................................................. 9.15, 9.22
Accelerator Position Sensor (APS)
APS Sensor Replacement........................................4.31
APS Test ..............................................................4.31
Operation Overview ................................................4.31
Accessory.............................................................. 11.66
All Wheel Drive (AWD) Coil
Diagnosing ......................................................... 12.19
Operation Overview .............................................. 12.19
Assembly View
Driven Clutch.........................................................6.22
Fuel Tank .............................................................5.12
PVT Covers / Ducting ............................................... 6.6
AWD System
Diagnosis .............................................................8.44
Operation .............................................................8.43
B
Ball Joint
Installation ............................................................9.18
Removal...............................................................9.17
Service Preparation ................................................9.17
Battery
AGM
Charging - Deeply Discharged ............................. 12.39
Charging - Low Charge....................................... 12.38
AGM Dry Shipped
Activation ........................................................ 12.33
Charging ......................................................... 12.35
Testing ............................................................ 12.35
AGM Low Maintenance
Charging ......................................................... 12.38
Testing ............................................................ 12.39
Charging Procedure.............................................. 12.42
Conductance Analyzer .......................................... 12.40
General Information .............................................. 12.30
Lead Acid Conventional
Activation ........................................................ 12.31
Charging ......................................................... 12.32
Inspection........................................................ 12.32
Testing ............................................................ 12.32
Lead Acid Low Maintenance
Charging ......................................................... 12.37
Testing ............................................................ 12.37
Load Test ........................................................... 12.41
Open Circuit Voltage (OCV) .................................... 12.41
Specific Gravity Test ............................................. 12.42
Storage .............................................................. 12.31
Terminal Block ..................................................... 12.30
Battery Maintenance
AGM Dry Shipped .........................................2.61, 12.36
AGM Low Maintenance ..................................2.61, 12.40
Lead Acid Conventional ..................................2.61, 12.33
Lead Acid Low Maintenance ............................2.61, 12.37
Battery Service
Identification........................................................ 12.31
Body
Assembly Views
Front Body ....................................................... 11.11
Body Assembly View
Roof Assembly View .......................................... 11.13
Roof Assembly View (CREW) .............................. 11.14
Body Component Service....................................... 11.22
Standard Door Panel Service............................... 11.50
Cab Component Service
Headliner Service .............................................. 11.25
Headliner Service (CREW) .................................. 11.27
Tip-out Windshield Adjustment ............................. 11.21
Tip-out Windshield Service .................................. 11.20
Door Service
Door Latch Service ............................................ 11.53
Door Removal / Installation.................................. 11.56
Window Regulator / Door Glass Service ................. 11.53
Service Notes ........................................................ 11.3
Body / Frame
Body Component Service
Windshield Service ............................................ 11.19
Body Assembly Views
Bulkhead ............................................................ 11.12
Chassis (CREW) .................................................... 11.5
Chassis Assembly View........................................... 11.4
Dash Panel Assembly View .................................... 11.10
Floors ................................................................ 11.12
Body Component
Front Bumper Install.............................................. 11.31
Front Bumper Removal.......................................... 11.31
Lower Seat Base Removal ..................................... 11.63
Body Component Service
Cargo Box Service................................................ 11.48
Body Electrical
Battery Service
Battery Specifications......................................... 12.30
Body Electrical Specifications ...................................12.4
Charging System
Charging System Troubleshooting
Regulator Testing (900 Watt)............................. 12.29
Instrument Cluster Service
Removal.......................................................... 12.23
Body Panel Service
Skid Plate Service ................................................ 11.35
Body Service
Rear Close-Off Panel ............................................ 11.43
Brake Burnishing............................................ 10.16, 10.23
Brake Caliper, Front
Assembly
3 Seat / Crew Models ......................................... 10.20
Assembly View
3 Seat / Crew Models ......................................... 10.17
Disassembly
3 Seat / Crew Models ......................................... 10.19
Inspection
3 Seat / Crew Models ......................................... 10.20
Removal
3 Seat / Crew Models ......................................... 10.18
Brake Caliper, Rear
Assembly View
Crew Models .................................................... 10.24
Disassembly
Crew Models .................................................... 10.26
Installation .......................................................... 10.27
Brake Disc
Brake Disc Replacement........................................ 10.29
Brake Disc, Front
Inspection........................................................... 10.28
Runout............................................................... 10.29
Brake Line Clocking
Front Brake Caliper.................................................10.8
Master Cylinder......................................................10.7
Rear Brake Caliper .................................................10.9
INDEX

Polaris RANGER 1000 2021 Specifications

General

Brand	Polaris
Model	RANGER 1000 2021
Category	Offroad Vehicle
Language	English