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ProMinent gamma/ X GMXa User Manual

ProMinent gamma/ X GMXa
180 pages
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Solenoid Metering Pump
gamma/ X, GMXa
Operating instructions
Target group: at least "instructed personnel" unless otherwise required.
EN
Original operating instructions (2006/42/EC)Part no. 984586 Version: BA G 067 03/22 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
DosingPump.ir

Table of Contents

Questions and Answers:

ProMinent gamma/ X GMXa Specifications

General IconGeneral
Stroke LengthAdjustable
Protection classIP65
TypeSolenoid-driven diaphragm metering pump
Power Supply100 – 230 V, 50/60 Hz
ControlManual, PROFIBUS
MaterialsPVDF, stainless steel

Summary

About this pump

Identity code

Safety chapter

Labels

Explains signal words and warning signs used to denote danger.

Intended use

Specifies correct and prohibited uses, limitations, and requirements for the pump.

Safety information

Provides critical safety warnings regarding personal and material damage from operation.

Information in the event of an emergency

Outlines emergency procedures, including disconnection and handling of chemical escapes.

Personnel qualification

Defines required qualifications for personnel performing various tasks on the pump.

Storage, Transport and Unpacking

Overview of equipment and control elements

Overview of equipment

Presents a detailed overview of the pump's complete equipment with numbered components.

Control elements

Describes the various control elements on the pump, including keys, indicators, and terminals.

Control elements

Provides a detailed overview of the pump's control elements, including keys and indicators.

Key functions

Explains the functions of the pump's keys and how they operate in different modes.

Functional description

Liquid End

Details the function of the liquid end in the dosing process.

Drive unit

Describes how the diaphragm is driven by an electromagnet controlled by an electronic controller.

Capacity

Explains how pump capacity is set using stroke length and stroke rate.

Self-Bleeding

Details the self-bleeding capabilities of SER and SEK liquid ends.

Operating modes

Describes the different operating modes available for the pump, such as Manual, Contact, Batch, and Analog.

Functions

Outlines various functions like Calibrate, Degassing, Timer, Flow, Level switch, and Pause.

Relays (options)

Describes the available relay options and their functions, such as fault indication and pacing.

LED displays

Explains the meaning of the LED indicators for fault, warning, and operation status.

Hierarchy of operating modes, functions and fault statuses

Details the priority order of operating modes, functions, and fault statuses affecting pump reactions.

Assembly

Installation, hydraulic

Installing hose lines

Details the correct procedures and precautions for installing hose lines, with and without degassing.

Installation with metering pumps without degassing

Specific installation instructions for hose lines on pumps without a degassing function.

Installation with metering pumps with degassing

Specific installation instructions for hose lines on pumps with a degassing function.

Installation with metering pumps with self-degassing (SEK type)

Specific installation instructions for hose lines on pumps with self-degassing (SEK type).

Basic installation notes

Provides general safety notes and precautions for hydraulic installation, covering component rupture and chemical escape.

Installation, electrical

Supply voltage connector - power supply

Details the connection of the power supply, including warnings about unexpected start-up.

HMI operating unit

Describes the connection of the HMI to the pump's CAN socket and related safety precautions.

Description of the terminals

Details the function and connection of various terminals on the pump.

"External control" terminal

Explains the 5-pin panel terminal for external control functions like auxiliary capacity and mA input.

"Level switch" terminal

Describes the connection for a 2-stage level switch or suction lance for level measurement.

"Metering monitor" terminal

Details the connection option for a metering monitor.

"Diaphragm rupture indicator" terminal

Explains the connection and electrical interface for a diaphragm rupture indicator.

Relays

Details the various relay functions, types, and their effects in different menu settings.

Relay functions

Lists and explains the functions of different relay types, including fault indicating and pacing relays.

"Fault indicating relay" output (identity code 1)

Explains the order option and functionality of the fault indicating relay output.

Output for other relays (identity code 4)

Describes the output options for other relays, including fault indicating and pacing relays.

"Current output plus relay" output (identity code C)

Details the option of a relay combined with a current output for signaling faults or pacing.

Basic set-up principles

Basic principles for setting up the control

Explains the basic principles of navigating menus and setting up controls, using language selection as an example.

Checking adjustable variables

Guides on how to check current settings of adjustable variables using continuous and secondary displays.

Changing to Setting mode

Explains how to access the Setting mode, including password protection if applicable.

Set up / ‘Menu’

‘Information’

Describes the 'Information' menu, which provides details on pump parameters and counters.

‘Settings’

Details the extensive 'Settings' menu, covering operating modes, calibration, system configuration, and more.

‘Operating mode’

Explains the 'Operating mode' settings, including Manual, Contact, and the adaptive/memory functions.

‘Manual’

Describes the 'Manual' operating mode for direct pump control and setting capacity/stroke rate.

‘Contact’

Details the 'Contact' operating mode for triggering strokes via external pulses and its adaptive/memory features.

‘Batch’

Explains the 'Batch' operating mode for pre-selecting large metering volumes and triggering strokes.

‘Analog’ (option)

Describes the 'Analog' operating mode for controlling pump capacity via current signals (0-20mA, 4-20mA, Linear curve, etc.).

‘Automatic’

Explains the 'Automatic' operating mode for setting direct values like capacity, volume, or time, instead of stroke length/rate.

‘Stroke length’

Details how to manually enter and adjust the stroke length for precise metering control.

Metering

Covers settings related to metering, including discharge stroke profiles (optimum, fast, sine mode, etc.).

‘Discharge stroke’

Explains how to match the pump metering flow to application requirements by selecting discharge stroke profiles.

‘Suction stroke’

Details how to adjust the suction stroke to prevent inaccurate metering with high viscosity or gaseous chemicals.

‘Pressure rating’

Explains the programmable 'Pressure rating' function to reduce pump pressure and minimize rupture risk.

‘Monitoring’

Covers monitoring functions like Air lock, Sensitivity air detect, Message with overpressure, and Cavitation.

‘Air lock’

Explains how to handle 'Air lock' messages, indicating gas in the liquid end.

‘Sensitivity air detect’

Details the 'Sensitivity air detect' function for adjusting air detection sensitivity to minimize false alarms.

Compensation

Describes the 'Compensation' function to minimize back pressure oscillations for improved dosing precision.

Concentration

Explains how to set the desired mass concentration of feed chemical in the dissolving medium.

‘Manual’ operating mode (settings for the ‘Concentration’ function)

Details concentration input settings for 'Manual' mode, intended for metering into a flowing medium.

‘Contact’ operating mode (settings on the ‘Concentration’ function)

Explains concentration input settings for 'Contact' mode, for metering into a medium with variable flow.

‘Batch’ operating mode (settings for the ‘Concentration’ function)

Details concentration input settings for 'Batch' mode, for metering into a storage tank.

‘Analog’ operating mode (settings on the ‘Concentration’ function)

Explains concentration input settings for 'Analog' mode, using a flow meter with analogue output.

Calibrate

Guides on pump calibration procedures, including using calibration factors and calibration by measurement.

System Settings

Covers system configuration including dosing head, volume unit, pressure unit, and pressure adjustment.

Start behaviour

Defines the pump's start behaviour after power supply is switched on (always STOP, always on, last status).

Inputs/outputs

Details the configuration of inputs and outputs, including auxiliary capacity, relays, flow monitor, and pause input.

‘Auxiliary capacity’ / ‘Auxiliary frequency’

Explains the 'Auxiliary capacity'/'Auxiliary frequency' function for switching to an additional capacity/stroke rate.

‘Relay1 (optional)’

Describes the setting options for Relay1, available only if a relay is fitted.

‘Relay2 (optional)’

Details how to set the metering volume for which the pacing relay switches.

mA output

Explains how to configure output signals similar to pump capacity and set pump response behavior.

‘Flow control’

Describes the 'Flow control' function, available if a flow control is installed.

‘Diaphragm rupture’

Explains how to configure the pump to generate a warning or error message upon diaphragm rupture.

‘Pause input’

Details how to select pump switching behavior for 'Pause' using input contact signals.

‘Niveau monitoring’

Describes how to select the measuring principle for level monitoring (2-stage or continuous).

2-stage

Explains configuring 2-stage level switches for 'Level warning' and 'Error' with break or make contact signals.

Continuous

Describes calibrating continuous level measurement and configuring warning/fault thresholds.

Bleeding

Explains the 'Bleeding' function for controlled bleeding of the liquid end, including triggering methods and hardware options.

‘Priming time’

Details how to select the duration for the priming process after pressing the [Priming] key.

‘Set time’

Guides on how to set the pump's time, including automatic summertime adjustments.

‘Date’

Explains how to set the pump's date.

Timer

Introduces the timer function, outlining its capabilities for controlling pump operations based on time or events.

Activation / deactivation

Explains how to activate or deactivate the timer function for programming and operation.

Setting the timer

Details the process of creating timer programs by defining commands, triggers, and actions.

Reprogramming program line (‘new’)

Guides on how to create new program lines for the timer function.

Principle construction of a program line

Explains the basic structure of a timer program line, including trigger and action.

Check program lines (‘Show’)

Details how to view and check programmed timer lines or instructions.

Change program lines (‘Change’)

Explains how to modify existing timer program lines.

Clear individual program lines (‘Clear’)

Guides on how to delete individual timer program lines.

Clear all

Explains how to clear all programmed timer lines at once.

Examples

Provides examples of timer programming, including weekday metering scenarios.

Timer information

Offers information on timer status, effective settings, and storage period.

Typical pitfalls Timer functional faults

Highlights common issues and potential faults encountered with the timer function.

Brief explanation of selected functions

Provides brief explanations of timer functions like Time event (trigger), Actions, Initialisation, and Outputs.

‘Service’

Covers service-related functions such as access protection, password, clearing counters, and error log book.

‘Access protection’

Details options for locking menu parts or the entire menu for security purposes.

‘Password’

Explains how to set or change the password for access protection.

‘Clear counters’

Guides on resetting various counters like stroke count, volume count, and contact memory.

‘Error log book’

Explains how to view and filter the pump's error log book for troubleshooting.

Log book entry - Detailed view

Details how to obtain more information about specific entries in the log book.

Service and Parts Information

Covers diaphragm replacement, display settings, factory resets, and part numbers for diaphragms and kits.

‘Language’

Explains how to select the desired operating language for the pump interface.

Operation

Manual operation

Details manual operations like stopping/starting the pump, priming, starting a batch, and acknowledging errors.

Set Up Overview of the gamma/ X

Provides a visual overview of control options using keys and locking mechanisms.

Maintenance

Standard liquid ends:

Details quarterly maintenance tasks for standard liquid ends, including checks on lines, valves, connections, and housing.

Liquid ends with vent valve:

Details quarterly maintenance tasks for liquid ends with vent valves, including checks on bypass lines and vent valve operation.

Repair

Replacing the diaphragm

Provides detailed step-by-step instructions for replacing the pump diaphragm, including exploded views and part numbers.

Replacing the vPTFE diaphragm

Explains the replacement procedure for vPTFE diaphragms and lists associated spare parts kits.

Cleaning the diaphragm rupture indicator

Details the cleaning and testing procedure for the diaphragm rupture indicator after it has been triggered.

Cleaning valves

Provides information on cleaning the pump's valves, referring to exploded drawings and spare parts kits.

Troubleshooting

Faults without a fault message

Lists common faults without LCD error messages, their causes, remedies, and required personnel.

Faults with error message

Details faults that trigger error messages on the LCD screen, including identifiers, causes, remedies, and personnel.

Fault messages on the LCD screen

Explains the meaning of specific fault messages appearing on the LCD screen and the corresponding actions.

Warning messages on the LCD screen

Lists warning messages appearing on the LCD screen, their causes, remedies, and personnel.

All other faults

Advises contacting ProMinent for faults not covered in the previous sections.

Log book

Explains the pump's log book, covering fault messages and warning messages.

Fault messages in the log book

Details the fault messages recorded in the log book, including their description and acknowledgment status.

Warning messages in the log book

Lists warning messages recorded in the log book, providing their descriptions.

Event messages in the log book

Lists various event messages recorded in the log book, such as parameter changes and calibration events.

Log book entry - Detailed view

Explains how to access detailed information for each log book entry.

Decommissioning and disposal

Decommissioning

Outlines the steps for decommissioning the pump, including disconnecting power, depressurizing, and draining the liquid end.

Disposal

Provides warnings about eye injury from compression springs and environmental hazards from electronic waste, along with disposal guidelines.

Technical data

Performance data

Details the pump's performance characteristics at specific strokes/minute and stroke length, across various models.

Performance data with vPTFE diaphragm

Provides performance data specifically for pumps fitted with vPTFE diaphragms.

Accuracy

Outlines the accuracy specifications for standard and self-bleeding liquid ends.

Standard Liquid End

Details the capacity range and reproducibility for standard liquid ends.

Self-Bleeding Liquid End

Explains the limitations regarding accuracy and reproducibility for self-bleeding liquid ends with outgassing media.

Viscosity

Lists suitable viscosity ranges for different liquid end designs and provides general selection information based on viscosity.

Material specifications

Details the material specifications for dosing heads, valves, seals, and balls used in standard liquid ends.

Electrical data

Provides electrical specifications including nominal power, current, peak current, and fuse types.

Temperatures

Lists temperature specifications for storage, transport, operation, and medium, including material-specific limits.

Climate

Specifies maximum air humidity and testing conditions for climate resistance.

Altitude of site

States the maximum altitude of operation for the pump.

Degree of protection and safety requirements

Details the degree of protection (IP, NEMA) and safety requirements, including mains connection with protective earth.

Degree of protection

Specifies the pump's protection against contact and moisture according to IP and NEMA standards.

Safety requirements

Outlines safety requirements, specifically regarding the mains connection with a protective earth conductor.

Degree of pollution

Specifies the degree of pollution rating for the pump's environment.

Compatibility

Lists components compatible with the gamma/L product range, and points where compatibility is not guaranteed.

Shipping weight

Provides shipping weight information for different gamma/X types based on material.

Sound pressure level

States the sound pressure level according to EN ISO 20361.

Exploded drawings and ordering information

Exploded drawings

Shows exploded diagrams of various liquid end assemblies for parts identification.

Ordering information

Lists retrofit kits with part numbers and provides additional sources for spare parts and accessories.

Dimensional drawings

Dimensional drawing gamma/ X, material versions PP_2

Shows dimensional drawings and specifications for gamma/X pumps with PP_2 material versions.

Dimensional drawing gamma/ X, material versions NP_2

Shows dimensional drawings and specifications for gamma/X pumps with NP_2 material versions.

Dimensional drawing gamma/ X, material version PVT2

Shows dimensional drawings and specifications for gamma/X pumps with PVT2 material version.

Dimensional drawing gamma/ X, material version PVT4

Shows dimensional drawings and specifications for gamma/X pumps with PVT4 material version.

Dimensional drawing gamma/ X, material version TTT0

Shows dimensional drawings and specifications for gamma/X pumps with TTT0 material version.

Dimensional drawing gamma/ X, material version SST0

Shows dimensional drawings and specifications for gamma/X pumps with SST0 material version.

Dimensional drawing gamma/ X, material version PPB9

Shows dimensional drawings and specifications for gamma/X pumps with PPB9 material version.

Dimensional drawing gamma/ X, material version NPB9

Shows dimensional drawings and specifications for gamma/X pumps with NPB9 material version.

Diagrams for Setting the Capacity

Declaration of Conformity for Machinery

UK Declaration of Conformity

Approvals

Operating/Set-up overview of the gamma/ X

gamma/ X operating menu, overall

Continuous Displays and Secondary Displays

Auxiliary displays in the continuous display

Details auxiliary displays available in the continuous display for different operating modes, showing capacity, stroke rate, and other parameters.

Installation instructions: Retrofitting Relays

Index

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