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ProMinent Sigma/ 2 Control S2Cb User Manual

ProMinent Sigma/ 2 Control S2Cb
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Diaphragm Motor-driven Metering Pump
Sigma/ 2 Control type S2Cb
Operating instructions
EN
Original Operating Instructions (2006/42/EC)Part no. 985454 BA SI 073 03/17 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

Table of Contents

Questions and Answers:

ProMinent Sigma/ 2 Control S2Cb Specifications

General IconGeneral
TypeDiaphragm Metering Pump
Protection classIP 65
DriveElectromagnetic
ControlMicroprocessor control
Power Supply100-240 VAC, 50/60 Hz
MaterialsPVDF, PTFE
Metering behavior adjustmentManual or Automatic
ApplicationWater treatment, chemical dosing
FunctionMetering of liquid media
Inputs4-20 mA
OutputsAlarm relay
CommunicationModbus
Stroke lengthAdjustable

Summary

Operating Instructions

Diaphragm Motor-driven Metering Pump Sigma/ 2 Control type S2Cb

Details the product type and model covered by these instructions.

Supplemental Directives

Supplementary Information Guidelines

Provides guidance on using supplementary information within the manual.

Safety Note Identification

Explains how safety notes are identified and their significance.

Validity Statement

Confirms compliance with current EU regulations at the time of printing.

Provide Identity Code and Serial Number

Instructs users to state identification details when contacting support.

Identity Code Structure

Product Range and Type

Specifies the product range and identity code for the pump.

Power End and Dosing Head Details

Details power end type, dosing head, seal materials, and displacement body.

Dosing Head Designs

Lists various configurations for the dosing head design.

Hydraulic Connector Options

Details the available types of hydraulic connectors.

Electrical Power Supply and Cable Options

Specifies power supply details and cable/plug options.

Relay and Control Version Options

Details available relay and control version configurations.

Overload Switch-off and Operating Unit (HMI) Options

Describes overload protection and HMI options.

Safety Options and Language Selection

Outlines safety options and available display languages.

Safety Chapter

Safety Note Identification and Warning Signs

Explains safety note conventions and warning symbols.

Intended Use and Prohibitions

Specifies the intended applications and prohibited uses of the pump.

Personnel Qualifications for Tasks

Details the required qualifications for various operational tasks.

General Safety Information

Provides critical safety warnings related to hazardous chemicals and operations.

Protective Equipment and Emergency Procedures

Lists required protective equipment and actions for emergencies.

Storage, Transport, and Unpacking

Safety Information for Handling

Crucial safety warnings for storage, transport, and return procedures.

Scope of Delivery

Lists the components included in the pump delivery.

Storage Instructions

Guidance on proper storage conditions and placement of the pump.

Overview of Equipment and Control Elements

Equipment Components Overview

Visual identification of the pump's main components.

Control Elements Identification

Diagram and labels for the pump's control elements.

HMI Control Elements Details

Specifics on the Human-Machine Interface controls.

Connector Cover Control Elements

Details of controls located under the connector cover.

Key Functions Explanation

Explains the function of each key on the control panel.

LCD Screen Identifier Meanings

Defines the identifiers and symbols displayed on the LCD screen.

Continuous Display Identifiers

Details the meaning of various identifiers shown in continuous displays.

Operating Mode Identifiers

Explains identifiers associated with different operating modes.

Functional Description

Pump Mechanism and Stroke Movement

Describes the oscillating diaphragm pump and stroke movement.

Liquid End Components and Function

Details the liquid end's components and how they function.

Bleed Valve and Integrated Relief Valve

Explains the operation and purpose of bleed and relief valves.

Multi-layer Safety Diaphragm

Describes the safety diaphragm and its rupture detection systems.

Pump Operating Modes

Introduces the various operating modes available for the pump.

Pump Functions and Options

Lists and explains the pump's programmable functions and connection options.

Function and Fault Indicators

Explains how operating and fault statuses are indicated.

LCD Screen and LED Display Information

Details LCD screen behavior and LED indicator functions.

Hierarchy of Operating Modes and Faults

Shows the priority order of modes, functions, and fault statuses.

Assembly Instructions

Base Mounting and Space Requirements

Guidance on base installation, safety, and space needed for operation.

HMI User Control Mounting

Instructions for mounting the Human-Machine Interface control unit.

Installation Guide

Hydraulic Installation Procedures

Detailed steps for installing the hydraulic system.

Hydraulic Installation Safety Precautions

Critical safety warnings for hydraulic installation.

Hydraulic Connection Safety Notes

Further safety guidelines for hydraulic connections.

Integral Relief Valve Safety

Safety considerations when using the integral relief valve.

Diaphragm Rupture Sensor Installation

Instructions for installing the diaphragm rupture sensor.

General Hydraulic Installation Safety

General safety notes applicable to hydraulic installation.

Electrical Installation Procedures

Detailed steps for connecting the electrical components.

General Electrical Installation Safety

Key safety warnings for electrical installation.

Electrical Installation Requirements

Lists components requiring electrical installation.

Control Connector Details

Information on connecting control elements.

Relay Configuration

Explains the setup for fault indicating relays.

Current Output and Relay Options

Details current output and fault/pacing relay configurations.

Cable Assignment for Output and Relay

Shows cable connections for output and relay functions.

External Control Connections

Diagrams for connecting external control signals.

External Control Technical Data

Provides technical data for external control inputs.

Sigma Control Block Diagram

Illustrates the pump's input/output block diagram.

HMI Unit Connection

Describes how to connect the HMI unit to the pump.

Pump Power Supply Safety

Safety warnings for connecting the pump's power supply.

Other Unit Installation

Notes on installing additional pump units.

Setting Pump Parameters

Basic Control Setup Principles

Explains fundamental principles for setting pump parameters.

Checking Adjustable Values and Error Messages

How to view current settings and system messages.

Entering Setup Mode

Steps to access the pump's adjustment or setup mode.

Selecting Operating Mode (Mode Menu)

Guide to choosing the pump's operating mode.

Operating Mode Settings Overview

Introduces settings available for each operating mode.

Manual Mode Settings

Specific settings for the Manual operating mode.

Batch Mode Settings

Specific settings for the Batch operating mode.

Contact Mode Settings

Specific settings for the Contact operating mode.

Contact Mode Setting Examples

Provides examples for Contact mode parameter settings.

Contact Mode Factor Calculation

Explains how the factor affects stroke execution in Contact mode.

Analog Mode Settings

Details settings for the Analog operating mode using current signals.

Analog Mode Extended Curve Types

Configuration of extended curve types for Analog mode.

Analog Mode Curve Type Explanations

Explains linear, lower, and upper sideband curves for Analog mode.

Programmable Function Settings

Lists programmable functions available within the Settings menu.

Auxiliary Frequency Function Settings

Configuration for the Auxiliary frequency function.

Calibration Function Settings

Step-by-step guide for calibrating the pump.

Metering Function Settings (Dosing Menu)

Settings for the Metering function, including dosing profiles.

Pressure Stage Settings

Adjusting the pump's nominal pressure via pressure stages.

Overload Switch-off Configuration

Details on configuring the pump's overload protection.

Dosing Monitor Function Settings

Settings for the dosing monitor function.

Relay Function Settings

Configuration for relay outputs for alerts and signals.

Analog Output Function Settings

Configuration for the analog current output signal.

Diaphragm Break Function Settings

Settings for diaphragm rupture detection behavior.

System Menu Settings

System configuration options like unit selection.

Clear Counters Menu

Instructions on how to reset internal counters.

Adjusting the Display Contrast

How to adjust the contrast of the LCD screen.

HMI Logout Procedure

Steps for logging out of the pump's HMI.

Security Settings (Access Protect & Password)

Settings for access protection and password management.

Access Protection Options

Options for locking menus and specific adjustment variables.

Password Management

Instructions for setting and managing the password.

Testing and Overriding Access Protection

How to test menu locks and override access protection.

Pump Information Menu

Viewing pump identification and software versions.

Language Setting Menu

Selecting the desired display language for the HMI.

Start Up Procedures

Safety Information for Startup

Critical safety warnings before performing the initial startup.

Diaphragm Rupture Sensor Safety Notes

Safety considerations related to diaphragm rupture sensors.

Gearbox Vent Stopper Removal

Procedure for removing the gearbox vent stopper before startup.

Checking Oil Level and Rotation Direction

How to check gearbox oil level and motor rotation direction.

Integral Relief Valve Operation and Safety

Safety and operational guidelines for the integral relief valve.

Priming Against Pressure

Step-by-step guide for priming the pump against pressure.

Adjusting Stroke Length During Startup

Guide on how to adjust the pump's stroke length during startup.

Operation Guide

Manual Operation

Details on operating the pump in Manual mode.

Adjusting Stroke Length in Manual Mode

How to adjust the stroke length using the adjustment knob.

Pump Stop/Start and Batch Start

Instructions for stopping, starting, and initiating batch operations.

Changing to Setup Mode

Procedure to switch from continuous display to setup mode.

Adjusting Variables and Stroke Rate

How to check and change adjustable variables and stroke rate.

Capacity Adjustment

How to adjust pump capacity after calibration.

Factor Setting in Batch Mode

Setting the factor for stroke triggering in Batch mode.

Batch Size and Priming Key Operation

Setting batch volume and using the priming key.

Acknowledging Errors

How to acknowledge displayed error messages.

Remote Operation Options

Controlling the pump remotely via signal cable or bus.

Maintenance Procedures

Safety Information for Maintenance

Critical safety warnings before performing maintenance.

Standard Liquid End Maintenance Tasks

Regular maintenance tasks for standard liquid ends.

Diaphragm Condition Check

Procedures for checking the condition of the metering diaphragm.

Tightening Torque Specifications

Specifies the correct tightening torques for screws.

Gear Oil Change Procedure

Step-by-step guide for changing the gear oil.

Carrying Out Repairs

Safety Information for Repairs

Critical safety warnings before undertaking pump repairs.

Cleaning Pump Valves

Instructions for cleaning the pump's valves.

Repairing Ball Valves

Guide to safely repairing ball valves.

Replacing the Diaphragm

Detailed steps for replacing the pump diaphragm.

Checking Diaphragm Rupture Sensor

Procedures for checking the diaphragm rupture sensor.

Optical Diaphragm Rupture Sensor Test

Testing and replacing the optical diaphragm rupture sensor.

Electrical Diaphragm Rupture Sensor Test

Testing and replacing the electrical diaphragm rupture sensor.

Troubleshooting Guide

Safety Information for Troubleshooting

Critical safety warnings before troubleshooting.

Faults Without Error Messages

Common faults that occur without specific error messages.

Troubleshooting Specific Fault Messages

Lists and explains specific error messages and their remedies.

Troubleshooting Warning Messages

Lists and explains warning messages and their remedies.

Handling Other Faults

Guidance for faults not covered in other sections.

Decommissioning Procedures

Safety Information for Decommissioning

Critical safety warnings before decommissioning the pump.

Temporary Decommissioning Steps

Procedures for temporarily decommissioning the pump.

Final Decommissioning and Disposal

Steps for final decommissioning and proper disposal.

Environmental Hazard from Gear Oil

Environmental precautions related to gear oil.

Technical Data

Pump Performance Data

Key performance metrics including capacity, stroke rate, and lift.

Pump Precision and Reproducibility

Details on the pump's precision and reproducibility.

Liquid End Viscosity Ranges

Specifies suitable viscosity ranges for the liquid ends.

Shipping Weights

Weights for different pump types and material versions.

Wetted Materials

Lists materials that come into contact with the pumped fluid.

Ambient and Media Temperature Limits

Specifies operating and storage temperature limits.

Air Humidity and Protection Ratings

Maximum air humidity and degree of protection (IP rating).

Safety Requirements and Installation Height

Lists safety requirements and maximum installation height.

Electrical Connection Data

Electrical specifications, including current and fuse data.

Diaphragm Rupture Sensor Specifications

Technical data for the diaphragm rupture sensor.

Namur Sensor and Relay Specifications

Technical data for Namur sensors and relays.

Gear Oil and Sound Pressure Level

Specifications for gear oil and sound pressure level.

Design Documents

Accessing Design Documents Online

Information on how to find dimensional drawings and ordering data online.

Declaration of Conformity for Machinery

Product Conformity Statement

Official declaration of the product's compliance with relevant directives.

Operating and Adjustment Overview

Menu Navigation and Key Functions

Visual overview of menu navigation and key functions.

Continuous Displays

Display Examples in Different Modes

Examples of continuous display screens in Manual, Batch, Contact, and Analog modes.

Auxiliary Displays in Continuous View

Details auxiliary displays available for different operating modes.

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