Robin RGD500 - User Manual

MAN,UAL
Model
RGD5000
Generator
PUB-GS1187
Rev. 8198

Summary

1. Specifications Overview

2. Performance Curves

2-1 Model RGD5000 Performance Curves

Visual representation of generator performance characteristics for the RGD5000 model.

2-2 DC Output Performance

Graphical data illustrating the DC output versus current for the generator.

5. Construction and Function

5-2 Component Functions

Explains the operational principles of the generator's key components.

5-3 Generator Operation

Explains how the generator operates and produces power.

6. Safety Precautions

General Safety Guidelines

Provides essential safety instructions for operating the generator and handling fuel.

8. Measuring Procedures

8-2 AC Output Measurement

Provides instructions and diagrams for measuring the generator's AC output voltage and current.

8-3 DC Output Measurement

8-4 Insulation Resistance Measurement

Details how to measure the generator's insulation resistance, including stator, rotor, and control panel checks.

10. Disassembly and Assembly

10-1 Preparation and Precautions

Guidelines and warnings to follow before starting disassembly or assembly.

10-3 Disassembly Procedures

Detailed steps for taking apart the generator's components.

10-3 Step 1: Fuel Tank Removal

10-3 Step 2: Battery Removal (Electric Starter Type)

10-3 Step 3: Control Box Removal

10-3 Step 4: Pipe Frame Disassembly

10-3 Step 6: Rear Cover Removal

10-3 Step 7: Stator Removal

10-3 Step 8: Rotor Removal

10-4 Assembly Procedures

Step-by-step instructions for reassembling the generator components.

10-4-1 Front Protector and Cover Assembly

10-4-2 Rotor Assembly

10-4-3 Stator and Rear Cover Assembly

10-5 Control Box Checking, Disassembly, and Reassembly

Procedures for inspecting, taking apart, and reassembling the control box.

10-5-1 Checking the Control Box

10-5-2 Control Box Disassembly

10-5-3 Control Box Reassembly

11. Troubleshooting

11-1 No AC Output Troubleshooting

Steps to diagnose and resolve issues where the generator produces no AC output.

11-1-1 Stator Check for No AC Output

Procedure to check the stator resistance when there is no AC output.

11-1-2 Condenser Check for No AC Output

Method to check the condenser capacity when there is no AC output.

11-1-3 Rotor Check for No AC Output

Steps to check the rotor's field coil and diodes for issues causing no AC output.

11-2 AC Voltage Too High or Too Low

Diagnostic steps for addressing abnormal AC voltage levels.

11-2-1 Stator Check for Voltage Issues

Procedure to check the stator for AC voltage irregularities.

11-2-2 Condenser Check for Voltage Issues

Method to check the condenser for issues causing voltage fluctuations.

11-2-3 Rotor Check for Voltage Issues

Steps to check the rotor for problems affecting AC voltage output.

11-3 AC Voltage Normal at No-Load, Load Cannot Be Applied

Troubleshooting guide for when the generator has voltage but cannot power a load.

11-3-1 Engine Speed Check

Verifies engine speed and provides guidance on adjustment for proper operation.

11-3-2 Total Appliance Wattage Check

Advises checking connected appliance load against generator capacity.

11-3-3 Appliance Trouble Check

11-3-4 Engine Overheating Check

11-3-5 Generator Insulation Check

Instructions for measuring generator insulation resistance to prevent leakage.

11-4 No DC Output Troubleshooting

Steps to diagnose and resolve issues where the generator produces no DC output.

11-4-1 AC Output Check

11-4-2 DC Fuse Check

11-4-4 Diode Rectifier Check

11-4-5 DC Coil Resistance Check

Robin RGD500 Specifications