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Schaeffler OPTIME - User Manual

Schaeffler OPTIME
90 pages
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OPTIME
User manual
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Summary

Foreword

OPTIME Condition Monitoring Solution

OPTIME is a comprehensive system for monitoring machine condition and optimizing maintenance.

System Components Overview

Describes the OPTIME gateway, sensors, and app as key system elements.

Manual Version Information

Link to the current electronic version of the user manual.

About the User Manual

Symbols and Warnings

Explains warning and hazard symbols for safety communication.

Availability and Legal Guidelines

Information on manual availability and legal disclaimers.

Advice on Third-Party Products and Services

Licences

General Safety Guidelines

Principles and Marking

System principles, safety rules, and identification marking for gateways/sensors.

Intended Use and Warranty

Defines proper system usage, limitations, and manufacturer warranty conditions.

Personnel and Electrical Safety

Requirements for qualified personnel and safety procedures for electrical connections.

Sensor Batteries and Burn Hazards

Details on handling sensor batteries and precautions for hot machine surfaces.

Scope of Delivery

Gateway Components

Lists the items included in the OPTIME gateway package.

Sensor Kits

Details the contents of OPTIME 3 and OPTIME 5 sensor kits.

Required Accessories

Lists essential accessories to be provided by the user for system operation.

Transit Damage and Defect Reporting

Procedures for reporting damage during transit and product defects.

System Description and Components

System Structure Overview

Describes the OPTIME system's components: gateway, sensors, app, and dashboards.

System Planning and Installation

Discusses system tree planning and initial login procedures for the app/dashboard.

Gateway Description and Mounting

Details gateway features, communication, and mounting location considerations.

Sensor Description and Mounting

Explains sensor types, bandwidth, applications, and mounting considerations.

Transport and Storage

Mounting and Installation

Registering in the OPTIME Dashboard

Process for registering gateways and sensors in the Schaeffler IoT Hub.

OPTIME App Installation

Steps to install the OPTIME app on a mobile device.

Gateway Installation Procedures

Covers gateway mounting, electrical connection, and configuration.

Sensor Activation and Mounting

Steps for activating sensors via NFC and mounting them on machines.

Gateway Configuration

Initial Login to Gateway Configurator

Steps to access the gateway's user interface via a browser for configuration.

Configuring WiFi Network

Modifying WiFi settings, selecting networks, and changing passwords.

Configuring LAN Network

Setting up the gateway for connection to a local network via RJ45 port.

Using the OPTIME App

Login and Logout Procedures

Instructions for logging into and out of the OPTIME app.

General Navigation and User Roles

Overview of app navigation elements, user roles, and language support.

App Navigation Elements and Buttons

Details the app's drop-down menu, main buttons, and navigation symbols.

Search and Sensor Scanning Functions

Explains how to use search filters and the sensor scanner feature.

Managing Groups and Assets

Group Management Screens

Displays the start screen for group management and explains alarm status grouping.

Adding New Groups

Step-by-step guide to creating new groups by naming and selecting machines.

Machine Management Screen

Shows machine status, notifications, and assigned sensors, with functions like acknowledging alarms.

Alarm Notification Acknowledgement

Process for acknowledging alarm notifications, selecting actions, and adding comments.

Managing Sensors

Sensor Management Overview

Displays active alarms, KPIs, and raw data for a specific sensor.

Viewing KPIs and Raw Data

Explains how to view and interact with KPI graphs and raw data visualizations.

Editing Sensor Information

Covers replacing sensors, triggering learning mode, editing metadata, and requesting data.

Adding and Activating Sensors

Steps for adding new sensors, activating them via NFC, and preparing for mounting.

Using the OPTIME Dashboard

Dashboard Overview and Functions

Describes the dashboard as a central interface for monitoring, alarms, and data analysis.

System Requirements for Dashboard

Lists minimum requirements for operating the OPTIME dashboard, including OS and browser.

Dashboard Registration and Login

Procedures for administrator account creation, user login, and password management.

Dashboard Navigation and Views

Explains navigation elements, hierarchy paths, and different dashboard views.

Dashboard Levels and Navigation

Level [Process Area] Navigation

Navigating the process area level, showing departments, alarms, and sensor conditions.

Level [Department] Navigation

Viewing machines within a selected department, with alarm status and trends.

Level [Group] Navigation

Accessing machine groups compiled by criteria, including user-created groups.

Level [Machine] and [Sensor] Details

Displaying machine status, notifications, and detailed sensor data including KPIs and raw data.

Alarms and Notifications

Display of Alarm Notifications

Shows alarms for departments, machines, and sensors in one view.

Colour Coding and Alarm Designations

Explains the colour coding and levels for alarm status and designations.

Acknowledging Alarm Notifications

Steps to acknowledge alarms, select remedial measures, and save actions.

Other Dashboard Options

Accessing further settings via the vertical ellipsis menu based on user role.

Troubleshooting and Rectification

Troubleshooting Resources

Directs users to FAQs on the customer portal for troubleshooting assistance.

Decommissioning and Disposal

Procedures for decommissioning sensors and disposing of equipment environmentally.

Technical Data

Gateway Technical Data

Specifications for the OPTIME gateway, including communication, electrical characteristics, and dimensions.

Sensor Technical Data (OPTIME 3)

Technical specifications for OPTIME 3 sensors, covering measurement functions, bandwidth, and environmental conditions.

Sensor Technical Data (OPTIME 5)

Technical specifications for OPTIME 5 sensors, covering measurement functions, bandwidth, and environmental conditions.

Appendix: EU Declaration of Conformity

Schaeffler OPTIME Specifications

General IconGeneral
BrandSchaeffler
ModelOPTIME
CategoryMeasuring Instruments
LanguageEnglish

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