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SKF MKU Series Assembly Instructions
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® SKF is a registered trademark of the SKF Group.
™
eLube is a trademark of the SKF Group.
© SKF Group 202
3
Reprint or reproduction of the contents of this information -
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951-170-248-EN 05.07.2022
67
Table of Contents
Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
8
Intended Use
8
Persons Authorized to Use the Product
8
Foreseeable Misuse
9
Referenced Documents
9
Prohibition of Certain Activities
9
Painting Plastic Components and Seals
9
Safety Markings on the Product
9
Note on the Type Plate
9
Notes on CE Marking
9
Note on Low Voltage Directive
10
Note on UKCA Marking
10
Note on EAC Marking
10
Note on China Rohs Mark
10
Emergency Shutdown
10
Assembly, Maintenance, Fault, Repair
10
First Start-Up, Daily Start-Up
10
Residual Risks
11
Lubricants
12
General Information
12
Material Compatibility
12
Temperature Properties
12
Aging of Lubricants
12
Avoidance of Faults and Hazards
12
Solid Lubricants
12
Overview, Functional Description
13
General
13
Structure of a Gear Pump Unit
13
Description of Designs
14
Gear Pump Unit Without Control Unit
15
Gear Pump Unit with Control Unit (IG/IZ38, IGZ36, IG54)
15
Control Unit Designs with Their Basic Settings
15
Lubrication Systems
17
General
17
Total-Loss Lubrication Systems
17
Single-Line Lubrication Systems with Piston Metering Devices
18
Lubrication Cycle Sequence
18
Lubrication Cycle of Relubrication Metering Device
18
Technical Data
19
Technical Connection Data
19
Order Code for MKU Gear Pump Units
20
Order Code for MKF Gear Pump Units
22
Order Code for MKL Gear Pump Units
23
Delivery, Returns, Storage
24
Delivery
24
Return Shipment
24
Storage
24
Storage Temperature Range
24
Storage Conditions for Products Filled with Lubricant
24
Storage Period up to 6 Months
24
Storage Period between 6 and 18 Months
24
Storage Period more than 18 Months
24
Assembly
25
General
25
Setup and Attachment
25
Minimum Mounting Dimensions
25
Assembly Drawing with Minimum Mounting Dimensions
26
MKU/MKF Gear Pump Units with 2-Liter Plastic Reservoir for Oil and Fluid Grease
26
MKU/MKF/MKL Gear Pump Units with 3-Liter Plastic Reservoir for Oil and Fluid Grease
27
MKU/MKF/MKL Gear Pump Units with 3-Liter Metal Reservoir for Oil and Fluid Grease
28
MKU/MKF/MKL Gear Pump Units with 6-Liter Plastic Reservoir for Oil and Fluid Grease
29
Connection Examples
30
MKF Hydraulic Connection
30
MKU Hydraulic Connection
30
MKL Hydraulic Connection
31
Attachment of a Gear Pump Unit
31
Electrical Connection
31
Electric Motor Connection
32
Electric Motor Connection with Cable Socket and Circular Connector
33
Electric Motor Connection with Screwed Glands
33
Terminal Diagrams
33
Legend to the Terminal Diagrams
33
Terminal Diagrams for MKU/MKF, Without Control Unit
34
Terminal Diagrams for MKU/MKF/MKL, 3- or 6-Liter Reservoir, with Control Unit
46
MKF, IG/IZ38 Control Unit, Voltage Design 230/115 VAC
47
Lubrication Line Connection
49
Assembly of the Main Lubrication Line with Cone Ring Fitting
50
Assembly of the Lubrication Lines Using Quick Couplings50
50
System Criteria for MKL Gear Pump Unit
51
General Information on Lubrication Line Routing
51
Venting an MKU/MKF/MKL Centralized Lubrication System
52
First Start-Up
53
Operation
54
General
54
Intermediate Lubrication Pushbutton
54
Maintenance and Repair
55
General
55
Maintenance Schedule
55
Service
55
Cleaning
56
Basics
56
Interior Cleaning
56
Exterior Cleaning
56
Faults, Causes, and Remedies
57
Prior to Beginning Troubleshooting
57
Replacing a Defective Fuse (24 VDC)
57
Commissioning, Product, and System Malfunctions
58
Repairs
60
Shutdown, Disposal
60
Temporary Shutdown
60
Permanent Shutdown, Disassembly
60
Disposal
60
Spare Parts
61
Accessories
63
Appendix
67
China Rohs Table
67
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SKF MKU Series Specifications
General
Brand
SKF
Model
MKU Series
Category
Water Pump
Language
English
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