Section 02 LUBRICATION AND MAINTENANCE
Subsection 01 (LUBRICATION AND MAINTENANCE CHART)
02-01-1
LUBRICATION AND MAINTENANCE
CHART 0
SYSTEM PART/TASK
10-HOUR OR 500 km (300 mi)
INSPECTION
(To be performed by dealer)
WEEKLY OR
EVERY 240 km (150 mi)
MONTHLY OR
EVERY 800 km (500 mi)
ONCE A YEAR OR
EVERY 3200 km (2000 mi)
STORAGE
(To be performed by dealer)
PRE-SEASON PREPARATION
(To be performed by dealer)
REFER TO
Rewind Starter Lubrication and Rope
Condition
✔ Subsection 04-10
Engine Head Nuts ✔✔
Appropriate section:
See Top End
Engine Mount Nuts ✔✔
Appropriate section:
See ENGINE REMOVAL
Exhaust System ✔✔
Appropriate section:
See ENGINE REMOVAL
Engine Lubrication ✔ This section no. 1
Cooling System Condition ✔✔Subsections 04-07 and 04-08
Coolant Replacement
(except fan cooled)
✔ Not applicable
Condition of Seals ✔ Subsections 04-02 and 04-03
Injection Oil Filter Condition ✔ Subsection 04-06
Injection Oil Filter Replacement ✔ Subsection 04-06
Oil Injection Pump Adjustment ✔✔Subsection 04-06
Fuel Stabilizer ✔ This section no. 2
Fuel Filter Replacement ✔ This section no. 3
Fuel Lines and Connections ✔✔Subsection 04-12
Carburetor Adjustment ✔✔Subsection 04-11
Throttle Cable Inspection ✔✔✔Subsection 04-12
Air Filter Cleaning ✔ This section no. 4
Drive Belt Condition ✔✔ This section no. 5
Condition of Drive and Driven Pulleys ✔✔✔Subsections 05-03 and 05-04
Cleaning of Drive and Driven Pulleys ✔ Subsections 05-03 and 05-04
Retorquing of Drive Pulley Screw ✔ Subsection 05-03
Driven Pulley Preload ✔✔Subsection 05-04
Brake Condition ✔✔ Subsection 05-06
Brake Adjustment ✔ Subsection 05-06
Brake Fluid Change ✔ Subsection 05-06
Drive Chain Tension ✔✔ Subsections 05-07 and 05-08
Countershaft Lubrication (S-Series) ✔✔✔Subsection 05-06
Chaincase/Gearbox Oil Level ✔✔ ✔Subsections 05-07 and 05-08
Chaincase/Gearbox Oil Change ✔ Subsections 05-07 and 05-08
Lubrication of Drive Axle Bearing ✔✔✔Subsection 07-05
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