Snorkel SR9244 - Maintenance

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115

Model: Snorkel SR9244 SR1054

Part Number: 159-0037-000

Snorkel International, LLC

2009 Roseport Road

Elwood, KS 66024

www.snorkellifts.com

CHAPTER 5

MAINTENANCE 5

Main Page

Table of Contents3
General Information9
Preliminary Information10
Document Identification10
Symbols Used in the Manual10
Manual Ownership10
Validity10
The Importance of the Manual11
Recipients of the Manual11
Safe-Keeping of the Manual11
Terminology Used11
The Manufacturer12
The Dealer12
Ce Certification13
Operator Training13
Driving Ability13
Machine Identification13
Technical Name13
Identification Plate14
Noise15
Vibration15
Technical Specifications16
Machine Mass16
Machine Size17
Braking Systems18
Transmission18
Steering18
Hydraulic Services System19
Differential Axles19
Diesel Engine19
Cooling System19
Tires19
Driver Cabin20
Regulatory References21
Safety23
Intended Use of the Machine24
Unintended Use24
Limits of Use25
General Regulations for Use26
Working on Site26
Maneuvering on Uneven Ground28
Maneuvering on a Transversal Slope28
Maneuvering on a Longitudinal Slope29
In Case of Tipping over29
Preparing to Drive30
Access to the Driver Cabin30
Adjusting the Driver's Seat31
Tilting the Seat32
Safety Belts32
Adjusting the Steering Wheel33
Opening the Back Window33
Heating and Air Conditioning33
Safety Decals35
Load Chart37
Stability Conditions38
Anti-Tip System39
Transporting the Machine40
Loading and Unloading with Ramps40
Loading and Unloading with a Crane40
General Safety Warnings41
Checking Engine Start up42
Movement in Reverse Drive43
Refuelling the Machine43
Fuel Quality (Diesel)44
Storing the Machine44
Machine Demolition44
Using the Machine45
Driving Ability45
Responsible Use45
Responsible Driving45
Road Circulation46
Before Moving46
Forward Drive46
Reverse Drive46
Parking47
Controls and General Regulations49
Description of the Controls50
Control Levers on the Steering Column50
Left Lever of the Steering Wheel (Stalk)50
3.1.1.2 Lever on the Right of the Steering Wheel50
Description of the Right Front Dashboard52
On Board Computer52
Main Page54
3.2.1.2 Machine's Forward Movement and Street Mode55
3.2.1.3 Boom Lifted Mode57
Agri Mode (Optional)58
3.2.1.5 Bucket Mode59
Menu Page60
Language Page61
Configuration Page61
Software Version Page62
Engine Page63
Scr Parameters Page64
Diesel Regeneration Page65
Ias - Idle Auto Stop Page (Optional)68
3.2.1.14 Engine Errors Page70
Vehicle Errors Page71
Inputs Page72
Fnr Mode Page74
Constant Flow75
Safety Warnings76
Right Front Dashboard82
First Right Side Dashboard82
Second Right Side Dashboard84
Top Right Side Dashboard85
Pedals86
Joystick87
Joystick (Optional)89
Floating Boom Function (Optional)91
Boom Suspension Function (Optional)91
Reversing Fan Function (Optional)92
Operating with the Machine93
Start up94
Forward Drive or Reverse Drive94
Steering95
Selecting the Driving Mode96
DRIVE Mode96
ECO Mode96
HANDLING Mode96
CREEPER Mode (Optional)97
Levelling the Machine98
Machine Levelling on Wheels99
Locking Rear Axle Oscillation (Optional)100
Outriggers102
Accessory Coupling and Release102
Stacking104
How to Draw a Load104
How to Pick a Load from above104
Limits of Machine Use105
Transporting the Load106
Transporting the Load on a Slope106
Post-Treatment of the Exhaust Gas107
What to Do and Not Do109
How to Verify that the Anti-Tip Device Works Correctly110
Towing the Machine110
Mechanically Releasing the Parking Brake on the Carraro Axle111
Part Number: 159-0037-000112
Www.snorkellifts.com112
Towing for Short Distances112
Towing for Long Distances113
Maintenance115
General Information116
Thermal Risk117
Jets of Hot Fluids117
Fluids and Hot Surfaces117
Pressurised Liquids117
Exhaust Gas118
Handle the Battery with Care118
Start-Up Using an External Battery118
In Case of Fire118
Maintenance with the Engine off119
Maintenance with the Engine on119
Respect the Environment119
Maintenance Schedule120
Deutz Engine123
Check the Engine Lubricant Oil Level123
Check the Cooling Liquid Level123
Drain the Water from the Fuel Pre-Filter124
Draining Water from the Fuel Tank / Emptying the Fuel Tank125
Check the Auxiliary Parts Belt Conditions and Tension126
Checking the Integrity of the Exhaust Pipe/S126
Change the Engine Oil126
Replacing the Engine Oil Filter/S127
Replacing the Fuel Filter/S128
Fuel Filter Bleeding Procedure129
Heat Exchanger130
Checking the Hydraulic Oil Level131
Changing the Hydraulic Oil131
Visual Inspection for Oil Leaks in the Hydraulic System133
Replacing the Return Hydraulic Oil Filter Cartridge133
Cleaning or Replacing the Oil Tank Vent Cartridge134
Replacing the Hydrostatic Pump Oil Cartridge/Filter136
Part Number: 159-0037-000136
Cleaning and Replacing the Engine Air Filter Cartridge136
Replacing the Cabin Air Filter138
Adblue® (DEF) REFUELLING139
Cooling System Filling140
Adblue® (DEF) FEED PUMP FILTERING CARTRIDGE REPLACEMENT140
Greasing - Lubrication141
Lubricant/Liquid Characteristics144
Engine Oil144
Hydraulic System Oil144
Axle Oil144
Tb172 Gear Box Oil144
Tb200 Gear Box Oil (Optional)145
Grease145
Coolant Liquid145
Axles146
Changing the Axle Oil147
Changing the Planetary Reduction Gear Oil148
Changing the Gearbox Oil148
Torque of the Screws and Greasing the Cardan Shaft Cross149
Recharging the Air Conditioning150
Checking the Tire Pressure and Torque of the Nuts150
Inspecting, Charging and Replacing the Battery152
Fuse Holder Card155
List of Transmission Errors159
Engine Errors161
Electrical System Diagram175
Request for the Electrical Wiring Diagram176
Hydraulic System Diagram177
Request for Hydraulic System Diagram178
Scheduled Maintenance Coupons179
Implemented Scheduled Maintenance Coupons180
Machine Receipt Card190

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