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Sodi Sigma DD2 - 6.1.11 - Replacing calliper seals; 4 piston caliper pistons D24 (rear)

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This document can not be reproduced or released without the Sodikart authorization.
MAN.SIG.EN.02
04/2014
33
USE SPARE PARTS OF SODI ORIGIN
User maintenance guide
6.1.11 - Replacing calliper seals / 4 piston
caliper pistons D24 (rear)
This operation must be performed by a
Sodikart dealer.
Removing
2
1 8
3
4
5
6
7
Legend
1 Adjustment screw
2 Return screw
3 Spring (not on KZ and DD2)
4 Pin
5 Brake pad
6 Bleeder screw
7 Ball
8 Mounting screw
Adjust the brake pads until they reach the stop using
the adjustment screws (1). Remove the four return
screws (2) and the four springs (3).
Untwist the ends of the pin (4) and then remove it.
Remove the brake pads (5).
Remove the bleed screw (6) and its cap.
Remove the ball (7), taking care not to lose it (if
equipped).
Disconnect the yoke by removing the two mounting
screws (8).
A
B
A - Bleeder screw with ball
B - Bleeder screw without ball
9
11
10
Legend
9 O-ring
10 Piston
11 Gasket
Remove the two O-rings (9), the two pistons (10),
and the two seals (11) from each half-calliper.
12 13
Legend
12 Clip
13 Piston stop
Remove the piston stop clip (12) using ne pliers or
a scriber.
Loosen the piston stop (13) and remove the O-ring.
Apply the same procedure for the second half-
calliper.
Clean the half calliper bodies. Do not use WD40 or
other greasy products to clean the callipers.
Do not use any cleaning product that
could damage the seals. A brake uid
leak could appear, causing a serious or
fatal accident.

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