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Sony MXD-D4 Service Manual

Sony MXD-D4
94 pages
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SERVICE MANUAL
CD player section
System Compact Disc digital audio system
Laser Semiconductor laser (λ = 780 nm)
Emission duration: continuous
Laser output Less than 44.6 µW*
* This output is the value measured at a
distance of 200 mm from the objective
lens surface on the Optical Pick-up
Block with 7 mm aperture.
Frequency response 5 to 20,000 Hz ±0.5 dB
Signal-to-noise ratio More than 98 dB
Wow and flutter Below measurable limit
MD deck section
System MiniDisc digital audio system
Disc MiniDisc
Laser Semiconductor laser (λ = 780 nm)
Emission duration: continuous
Laser output Less than 44.6 µW*
* This output is the value measured at a
distance of 200 mm from the objective
lens surface on the Optical Pick-up
Block with 7 mm aperture.
Laser diode properties Material: GaAlAs
Revolutions (CLV) 800 rpm to 1,800 rpm
Error correction Advanced Cross Interleave Reed
Solomon Code (ACIRC)
Sampling frequency 44.1 kHz
Coding Adaptive TRansform Acoustic Coding
(ATRAC)/ATRAC 3
Modulation system EFM (Eight-to-Fourteen Modulation)
Number of channels 2 stereo channels
Frequency response 5 to 20,000 Hz ±0.5 dB
Signal-to-noise ratio Over 96 dB during playback
Wow and flutter Below measurable limit
Inputs
Jack type Input
impedance
Rated
input
Minimum
input
ANALOG IN
Phono
jacks
47 kilohms 500 mVrms 125 mVrms
DIGITAL
OPTICAL IN
Square
optical
connector
jack
Optical wave
length:
660 nm
——
Outputs
Jack type Rated output Load impedance
PHONES
Stereo phone
jack
10 mW 32 ohms
ANALOG
OUT
Phono jacks 2 Vrms
(at 50 kilohms)
Over 10 kilohms
COMPACT DISC MINIDISC DECK
US Model
Canadian Model
AEP Model
UK Model
E Model
SPECIFICATIONS
MXD-D4
– Continued on next page –
U.S. and foreign patents licensed form Dolby
Laboratories Licensing Corporation.
Model Name Using Similar Mechanism MXD-D5C
MD Mechanism Type MDM-7X2A
Optical Pick-up Name KMS-262A/J1N
Model Name Using Similar Mechanism NEW
CD Mechanism Type CDM55B-21BD53
Base Unit Name BU-21BD53
Optical Pick-up Name OP Assy (A-MAX.2)
MD
Section
CD
Section
Photo: Black type

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Sony MXD-D4 Specifications

General IconGeneral
BrandSony
ModelMXD-D4
CategoryMiniDisc Player
LanguageEnglish

Summary

Specifications

CD Player Specifications

Details technical specs for the CD playback section.

MD Deck Specifications

Details technical specs for the MD recording/playback section.

General Product Information

Power Requirements and General Specs

Covers power needs, dimensions, mass, and accessories.

Self-Diagnosis Function

Understanding Self-Diagnosis Display Codes

Explains how to read and interpret diagnostic displays.

Procedure for Error History Display Mode

Step-by-step guide to check past errors.

Error History Mode Details

Selecting Test Modes for Error History

Instructions on how to navigate and select specific error history modes.

Safety Precautions and Checks

Leakage Test Procedure

Details the process for checking AC leakage on exposed metal parts.

General Safety Warnings and Notes

Consolidates various cautions regarding laser, components, and handling.

Servicing Notes

Handling Optical Pick-up Block

Guidelines for safely handling the optical pick-up assembly.

Cleaning the Objective Lens

Proper method for cleaning the optical pick-up lens.

Laser Diode Emission Checks (CD & MD)

Safety and procedure for checking laser diode emission.

Model Identification

Information on identifying different model versions.

MD Section Procedures

Jig for Checking MD Board Waveform

Describes the use of a special jig for waveform analysis on the MD board.

Optical Pick-up and Memory Procedures

IOP Data Recording and Display

Steps for recording and reading IOP values for optical pick-up replacement.

Pre-Repair Checks and Adjustments (MD)

Laser Power, Auto, and Temp Compensation Checks

Procedures for checking key parameters before MD repairs.

Service Mode Operations

Entering Service Mode

Step-by-step instructions to access the service mode.

Test Mode Contents Overview

Lists and describes the various available test modes.

Service Mode Test Procedures

Microcomputer Version & Display Tests

Details procedures for checking software versions and display functionalities.

Input Tests and Software Reset

Covers key/jog input testing and software reset procedures.

MD Retry Cause Display Mode

Understanding MD Retry Cause Displays

Explains how to read and interpret retry cause information in MD operation.

CD Section Tests

CD-TEXT Test Disc Procedure

Guide on using a CD-TEXT test disc for display verification.

General Information and Controls

Front and Rear Panel Overview

Identifies controls and connectors on the front and rear panels.

Voltage Selector Setting (Singaporian Model)

Specific instructions for setting the voltage selector on Singapore models.

Disassembly Procedure

Overall Disassembly Flow

Outlines the sequence of disassembly steps for the unit.

Disassembly Steps (Continued)

Case and Loading Panel Removal

Details the removal of the outer case and loading panel.

Component Disassembly

Front Panel and MD Mechanism Removal

Covers disassembling the front panel and MD mechanism.

Board and Holder Removal

BD (MD) Board and Holder Assembly Removal

Steps for removing the MD board and its associated holder.

Mechanism Component Disassembly

Slider, Lever, and Optical Pick-up Removal

Details removal of sliders, levers, and the optical pick-up.

Motor and CD Mechanism Disassembly

Motor Assembly and CD Mechanism Removal

Covers disassembling spindle, sled, loading motors, and the CD mechanism.

CD Holder and Base Unit Disassembly

CD Holder Assembly and BU-21BD53 Disassembly

Details removing the CD holder and base unit.

Tray and Cam Mechanism Disassembly

Tray, Loading Board, and Cam Component Removal

Explains the disassembly of the tray, loading board, and cam.

Main Board Removal

Main Board Disassembly Procedure

Step-by-step guide for removing the main board.

Test Mode Operations

Precautions for Test Mode Use

Essential safety and operational guidelines for entering and using test modes.

Selecting Test Modes

Test Mode Selection Table and Groups

Lists available test modes, their numbers, and group assignments.

Test Mode Procedures (Continued)

Continuous Playback and Recording Modes

Explains how to operate continuous playback and recording test modes.

Test Mode Display Interpretations

Understanding Various Test Mode Displays

Explains how to interpret mode, error rate, and address displays.

Specific Test Functions

Automatic Self-Diagnosis and Information Display

Details the auto-diagnosis function and software version display.

Nonvolatile Memory Error Handling

Procedure for addressing "MEMORY NG" errors.

CD Section Test Modes

CD Command Transfer and Error Display Tests

Describes test modes for command transfer and C1/C2 error displays.

CD Speed, Check 8, Port, and Servo Tests

Covers various other CD test modes like speed selection and port settings.

Electrical Adjustments Overview

MD Parts Replacement and Adjustment Flowchart

Provides a flowchart for checking MD components before replacement.

Electrical Adjustment Procedures

Overview of Adjustment Flow and Initial Settings

Presents the general adjustment sequence and initial value settings.

Laser and Optical Pick-up Precautions

Precautions for Laser Diode Checks

Safety guidelines for checking laser diode emission.

Precautions for Optical Pick-up and Adjustments

Safe handling and adjustment procedures for the optical pick-up.

Pre-Repair Checks and Adjustments

Using a Continuously Recorded Disc

Instructions for preparing and using a test disc for bias and error rate checks.

Temperature, Laser Power, and Iop Checks

Details essential checks for temperature compensation, laser power, and Iop.

Specific Pre-Repair Checks

Auto Check and Traverse Checks

Explains the auto check function and traverse waveform checks.

Additional Pre-Repair Checks

Focus Bias, Playback Error Rate, and Recording Checks

Covers focus bias checks, error rate analysis, and recording/playback verification.

Key Adjustment Procedures

Initial Setting and IOP Information Procedures

Details initial adjustment value setting and IOP data recording.

Temperature Compensation and Laser Power Adjustments

Steps for performing temperature compensation and laser power adjustments.

MD Component Adjustments

IOP NV Save and Traverse Adjustment

Procedures for saving IOP data and adjusting traverse function.

Focus Bias Adjustment

Focus Bias Adjustment Procedure

Step-by-step guide for adjusting the focus bias.

Error Rate and Gain Control Adjustments

Error Rate Checks (CD/MO)

Procedures for checking error rates on CD and MO discs.

Auto Gain Control Level Adjustments

Instructions for performing auto gain control adjustments for CD and MO.

Circuit Board Component Locations

BD (MD) Board Component Layout

Diagrams showing component placement on the BD (MD) board.

CD Section Waveform Analysis

S Curve, RF Level, and E-F Balance Waveform Checks

Details how to perform and interpret waveform checks for CD playback.

Voltage Adjustment Procedure

Main Board Voltage Adjustment

Steps to perform voltage adjustment on the main board.

System Block Diagrams

MD Servo Section Block Diagram

Visual representation of the MD servo system's signal flow.

System Block Diagrams (Continued)

Main Section Block Diagram

Diagram showing the main board's circuitry and signal paths.

System Block Diagrams (Continued)

Display and Power Supply Section Block Diagram

Illustrates the display and power supply circuitry.

Diagram Reading Notes

Notes on Printed Wiring Boards and Schematics

Guidance for interpreting PWB layouts and schematic diagrams.

Circuit Boards Location Diagram

Shows the physical placement of various circuit boards in the unit.

IC Block Diagrams

BD (MD) Board IC Block Diagrams

Internal block diagrams for key ICs on the BD (MD) board.

BD (CD) Board Diagrams

BD (CD) Board Printed Wiring Layout

Component layout diagram for the BD (CD) board.

BD (CD) Board Schematic

BD (CD) Board Schematic Diagram

Circuit schematic for the BD (CD) board.

BD (MD) Board Schematic (Part 1)

BD (MD) Board Schematic Diagram (1/2)

The first section of the BD (MD) board schematic.

BD (MD) Board Schematic (Part 2)

BD (MD) Board Schematic Diagram (2/2)

The second section of the BD (MD) board schematic.

BD (MD) Board PWB Layout

BD (MD) Board Printed Wiring Layout

Component layout diagram for the BD (MD) board.

Waveform Examples

Waveforms from Various Boards and ICs

Displays typical waveforms observed on different circuit boards.

Main Board PWB Layout

Main Board (Component Side) Printed Wiring Layout

Component placement diagram for the main board's component side.

Main and Loading Board PWB Layouts

Main Board (Conductor Side) and Loading Board PWB Layouts

Component placement diagrams for the main board's conductor side and loading board.

Main Board Schematic (Part 1)

Main Board Schematic Diagram (1/4)

The first section of the main board circuit schematic.

Main Board Schematic (Part 2) and Loading Board Schematic

Main Board Schematic (2/4) and Loading Board Schematic

The second part of the main board schematic and the loading board schematic.

Main Board Schematic (Part 3)

Main Board Schematic Diagram (3/4)

The third section of the main board circuit schematic.

Main Board Schematic (Part 4)

Main Board Schematic Diagram (4/4)

The final section of the main board circuit schematic.

Display and Switch Board PWB Layouts

Display, LP LED, and PW SW Boards PWB Layouts

Component layout diagrams for display and switch boards.

Display and Switch Board Schematics

Display, LP LED, and PW SW Boards Schematics

Circuit schematics for display and switch boards.

TRANS Board PWB Layout (Except Singapore)

TRANS Board Component Layout (Non-Singapore Models)

Shows component placement for the TRANS board in non-Singapore models.

TRANS Board Schematic (Except Singapore)

TRANS Board Circuit Schematic (Non-Singapore Models)

Provides the circuit schematic for the TRANS board in non-Singapore models.

TRANS/LF Boards PWB Layout (Singapore)

TRANS/LF Boards Component Layout (Singapore Models)

Illustrates component placement for TRANS/LF boards in Singapore models.

TRANS/LF Boards Schematics (Singapore)

TRANS/LF Boards Circuit Schematics (Singapore Models)

Provides circuit schematics for TRANS/LF boards in Singapore models.

HP Board Diagrams

HP Board PWB Layout and Schematic Diagram

Shows component layout and circuit schematic for the HP board.

IC Block Diagrams

Power Supply IC Block Diagrams

Internal block diagrams for key power supply related ICs.

IC Pin Function Descriptions

IC101 (CXA2523AR) Pin Functions

Describes the function of each pin for IC101 on the BD (MD) board.

IC151 (CXD2662R) Pin Functions

Describes the function of each pin for IC151 on the BD (MD) board.

IC800 (CD Mechanism Controller) Pin Functions

Describes the function of each pin for IC800 on the Main board.

IC801 (System Controller) Pin Functions

Describes the function of each pin for IC801 on the Main board.

Exploded Views

Case Section Exploded View

Illustrates the disassembled components of the unit's case.

Exploded Views (Continued)

Front Panel Section Exploded View

Shows the disassembled parts of the front panel assembly.

Exploded Views (Continued)

Chassis Section Exploded View

Details the disassembled components of the unit's chassis.

Exploded Views (Continued)

MD Mechanism Deck Section 1 Exploded View

Illustrates the first part of the MD mechanism disassembly.

Exploded Views (Continued)

MD Mechanism Deck Section 2 Exploded View

Shows the second part of the MD mechanism disassembly.

Exploded Views (Continued)

CD Mechanism Deck Section Exploded View

Details the disassembled components of the CD mechanism deck.

Electrical Parts List

BD (MD) Board Component List

Lists all electrical components for the BD (MD) board.

Electrical Parts List (Continued)

BD (MD) Board Component List (Continued)

Continues the list of electrical components for the BD (MD) board.

Electrical Parts List (Continued)

Display Board Component List

Lists all electrical components for the display board.

Electrical Parts List (Continued)

LP LED, HP, LF, and TRANS Board Component Lists

Lists components for LP LED, HP, LF, and TRANS boards.

Electrical Parts List (Continued)

Main Board Component List

Lists all electrical components for the main board.

Electrical Parts List (Continued)

Main Board Component List (Continued)

Continues the list of electrical components for the main board.

Electrical Parts List (Continued)

Main Board Component List (Continued)

Continues the list of electrical components for the main board.

Electrical Parts List (Continued)

PW SW Board Component List

Lists electrical components for the PW SW board.

Hardware and Accessories

Hardware List

Lists various screws and hardware used in the unit.

Accessories and Packing Materials List

Lists included accessories and packing materials.

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