5 Maintenance
General information about mainten
ance and servicing
General information about maintenance and servicing
WARNING
Risk of injury and damage to property
– Appropriate precautions must be taken to
ensure that maintenance and servicing can be
completed safely.
– As well as the usual occupational safety regula-
tions, the safety information outlined specifically
in this brochure must also be observed.
– Whenever you are working on the hydraulic sy-
stem, ensure that the entire system is depressu-
rised. This is particularly importantwhen working
on industrial trucks with built-in accumulators.
– For all maintenance and service work (except
functional tests) disconnect the battery male
connector.
– Only electricians from the respective service
partner may perform work on the electrical
system.
To ensure the safe operation of your industrial
truck over a long period of time, it is absolutely
essential to perform thorough maintenance
and servicing in a correct manner at the
prescribed intervals.
Our dedicated service partner will assist you
with any queries concerning maintenance and
servicing. We offer you the opportunity to take
out service contracts with us and to engage us
to perform regular testing (FEM).
Only regular maintenance and
service work
will enable you to make full us
e of the warranty.
Maintenance
Maintenance work does not require special
prior knowledge or training and can be per-
formed by the operator or the workshop staff
at the operating company.
Servicing
In contrast, service work must be performed
only by appropriately trained personnel.
Special tools and the current service software
are required. Therefore, these activities are
described only briefly in the service plan.
Original parts
We recommend that you u
se only genuine
spare parts. More inf
ormation and the order
numbers can be found i
n the spare parts list.
The installation of o
ther parts will invalidate
the warranty.
Service frequencies
and times
Services are performed at six-month intervals.
You can use the service plan to determine
what work is required. The service intervals
must be reduced for trucks exposed to high
levels of dust and significant temperature
fluctuations. A check of the function and
condition of the truck must be carried out
during each service operation.
Type of stress
This service plan is valid for normal stress
during single-shift operation not within a
cold store. For heavy-duty and/or multi-shift
operation, reduce the intervals. Observe the
information in the section entitled Area of
application.
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212 804 3001 EN - 02/2017