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Suffolk SS100 User Manual

Suffolk SS100
114 pages
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Build Manual
Suffolk SS100
Suffolk Sportscars
PO Box 100, Woodbridge, Suffolk, IP12 9BA
Roger Williams - 07967 339424 - roger@suffolksportscars.com
Workshops - 01728 745055 - theworkshop@suffolksportscars.com

Table of Contents

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Suffolk SS100 Specifications

General IconGeneral
BrandSuffolk
ModelSS100
CategoryAutomobile
LanguageEnglish

Summary

Build Sequence & Parts List

Chassis, Suspension, Steering & Final Drive

Rear Suspension and Final Drive

Detailed instructions for fitting the rear axle, suspension components, and final drive unit.

Front Suspension

Assembly guide for the front suspension system, including wishbones and steering components.

Steering

Procedure for installing the steering rack, track rods, and setting front wheel alignment.

Braking System & Clutch Hydraulics

Guidance on installing brake and clutch master cylinders, pipes, and bleeding the systems.

Fuel Tank, Fuel Pump and Fuel Line

Steps for fitting the fuel tank, pump, sender, and routing the fuel lines correctly.

Engine, Gearbox, Exhaust System, Cooling System & Initial Wiring

Engine, Gearbox & Prop-shaft

Instructions for mounting and connecting the engine, gearbox, and propshaft assembly.

Initial Wiring

Steps for routing and connecting the main wiring loom and basic electrical components.

Wheels & Tyres

Body, Doors and Bonnet Fitting

Body

Procedure for fitting the GRP body shell to the chassis, including lifting and bolting.

Body Fittings

Wiring and Electrical Fittings

Dashboard Fittings

Fitting and wiring of dashboard instruments, switches, and controls.

Final Body Fittings

Ignition Setting, Carburetion, Testing Running and Tuning

Ignition Settings

Procedures for setting static timing, contact breaker points, and distributor.

Test Running and Tuning

Instructions for running in the engine, service intervals, and driving recommendations.

Road Preparation

Appendix 1: Electrical Systems

Appendix 1.2 Wiring Diagram

Key and diagram illustrating the vehicle's wiring circuits and component connections.

Appendix 4 - Fluids, Lubricants and Maintenance Data

Appendix 5 - Suffolk Sportscars Annual Service

Appendix 6 Speedo Calibration