Sun Microsystems Netra 240

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iv Netra 240 Server Service Manual • June 2004

Removing the Server Cover 27

Installing the Server Cover 29

Accessing Rotating Service Module Components 30

Opening the Rotating Service Module 30

Closing the Rotating Service Module 31

Avoiding Electrostatic Discharge 32

3. Removing and Replacing Front and Rear Panel Components 33

Bezel Assembly 34

Removing the Bezel Assembly 34

Installing the Bezel Assembly 35

Air Filter 36

Removing the Air Filter 36

Installing the Air Filter 37

System Configuration Card 38

Removing a System Configuration Card 38

Inserting a System Configuration Card 39

Hard Drives 40

Removing a Hard Drive 40

Installing a Hard Drive 43

DVD Drive 45

Removing a DVD Drive 46

Installing a DVD Drive 47

Power Supply Unit 49

Removing a Power Supply Unit 49

Installing a Power Supply Unit 50

4. Removing and Replacing Rotating Service Module Components 53

Alarm Board 54

Main Page

Table of Contents3
Preface15
Identifying the Netra 240 Server Components and Leds19
Identifying the Netra 240 Server Components19
TABLE 1-1 Locating Illustrations and Service Instructions for Netra 240 Server Components20
FIGURE 1-1 Front Panel Components21
FIGURE 1-2 Rotating Service Module - Miscellaneous Internal Components and Rear Panel Components22
FIGURE 1-3 Hardware Cryptographic Module and Memory23
Optional Components24
FIGURE 1-4 Processor Fans and Heat Sink Assemblies on a Replacement System Board24
TABLE 1-2 Optional Components25
TABLE 1-3 Supported PCI Cards25
Identifying the Netra 240 Server LED Indicators26
Front Panel Indicators26
FIGURE 1-5 Location of the Front Panel Indicators26
TABLE 1-4 Server Status Indicators (Front and Rear Panels)27
TABLE 1-5 Alarm Indicators and Dry Contact Alarm States28
Rear Panel Indicators30
FIGURE 1-6 Hard Drive Indicators30
TABLE 1-6 Hard Drive Indicators30
FIGURE 1-7 Rear Panel Indicators31
FIGURE 1-8 Ethernet Network Indicators31
TABLE 1-7 Network Link Indicators31
TABLE 1-8 Network Speed Indicators32
TABLE 1-9 Power Supply Unit Indicators32
Preparing to Service the System33
Tip Warning33
Controlling Server Power34
FIGURE 2-1 Netra 240 Server Tip Hazard34
FIGURE 2-2 On/Standby Button and Rotary Switch35
TABLE 2-1 On/Standby Button Power States, Actions, and Results36
FIGURE 2-3 Rotary Switch Positions37
TABLE 2-2 Rotary Switch Positions and Server Behaviors37
Powering on the Server38
TABLE 2-3 System Control Rotary Switch Functions and Positions38
FIGURE 2-4 Finger Holds on the Bezel39
Powering on the Server Remotely40
Powering off the Server40
Powering off the Server Remotely41
Powering off the System from the Ok Prompt41
Powering off the System from the ALOM System Controller Prompt42
Initiating a Reconfiguration Boot42
Accessing Internal Components45
Removing the Server Cover45
FIGURE 2-5 Removing the Server Cover46
Installing the Server Cover47
FIGURE 2-6 Two Methods of Hanging the Detached Cover on a Netra 240 Server47
Accessing Rotating Service Module Components48
Opening the Rotating Service Module48
Closing the Rotating Service Module49
FIGURE 2-7 Opening the Rotating Service Module49
Avoiding Electrostatic Discharge50
FIGURE 2-8 Grounding Point in the Server50
Removing and Replacing Front and Rear Panel Components51
Bezel Assembly52
Removing the Bezel Assembly52
FIGURE 3-1 Finger Holds on the Bezel52
Installing the Bezel Assembly53
FIGURE 3-2 Disconnecting the Bezel Cables53
Air Filter54
Removing the Air Filter54
Installing the Air Filter55
FIGURE 3-3 Removing and Replacing the Air Filter from the Bezel55
System Configuration Card56
Removing a System Configuration Card56
Inserting a System Configuration Card57
FIGURE 3-4 Removing and Inserting a System Configuration Card57
Hard Drives58
Removing a Hard Drive58
Installing a Hard Drive61
FIGURE 3-5 Removing and Installing a Hard Drive61
DVD Drive63
Removing a DVD Drive64
FIGURE 3-6 Removing a DVD Drive64
Installing a DVD Drive65
FIGURE 3-7 Location of the DVD Drive Slot with a Filler Panel66
Power Supply Unit67
Removing a Power Supply Unit67
Installing a Power Supply Unit68
FIGURE 3-8 Removing a Power Supply Unit68
Removing and Replacing Rotating Service Module Components71
Alarm Board72
Removing the Alarm Board72
Installing the Alarm Board73
FIGURE 4-1 Removing the Alarm Board73
Front Fan Assembly Tray74
Removing the Front Fan Assembly Tray74
Installing the Front Fan Assembly Tray75
FIGURE 4-2 Removing the Front Fan Assembly Tray75
SCSI Interface Board76
Removing the SCSI Interface Board76
FIGURE 4-3 Removing the SCSI Interface Board77
Installing the SCSI Interface Board78
System Configuration Card Reader Cluster79
Removing the System Configuration Card Reader Cluster79
FIGURE 4-4 Lifting the SCSI/IDE Cable Clamp80
FIGURE 4-5 Removing the SCSI Interface Board Cable and the IDE Cable from the System Board81
FIGURE 4-6 Removing the System Configuration Card Reader Cluster82
Installing the System Configuration Card Reader Cluster83
Removing and Replacing Miscellaneous Internal Components85
Air Duct and Rear Fan Assembly86
Removing or Rotating the Air Duct and Rear Fan Assembly86
FIGURE 5-1 Removing/Rotating the Air Duct and Rear Fan Assembly87
Installing or Closing the Air Duct and Rear Fan Assembly88
Memory Modules88
FIGURE 5-2 System Board Cpus and Corresponding Memory Locations89
Removing Memory Modules90
FIGURE 5-3 Removing and Inserting Memory91
Installing Memory Modules92
Memory Configuration Rules92
TABLE 5-1 DIMM Pair Installation Order for a Single-Processor Server92
TABLE 5-2 DIMM Pair Installation Order for a Dual-Processor Server92
PCI Cards94
Removing a PCI Card95
FIGURE 5-4 Location of the PCI Lockdown Screw95
FIGURE 5-5 Location of the PCI Lockdown Bracket96
FIGURE 5-6 Removing and Installing the Upper Half-Length PCI Cards97
Installing a PCI Card98
FIGURE 5-7 Removing and Installing the Lower Full-Length PCI Card98
Power Distribution Board99
Removing the Power Distribution Board99
FIGURE 5-8 Removing the Power Distribution Board100
FIGURE 5-9 Disengaging a Power Supply Unit101
Installing the Power Distribution Board102
Hardware Cryptographic Module103
Removing the Hardware Cryptographic Module103
FIGURE 5-10 Removing and Installing the Hardware Cryptographic Module104
Installing the Hardware Cryptographic Module105
System Board Assembly105
Removing the System Board105
FIGURE 5-11 Removing the PCI Riser Card Assembly106
FIGURE 5-12 Disconnecting the PDB Wiring Harness from the System Board107
FIGURE 5-13 Lifting the SCSI/IDE Cable Clamp108
FIGURE 5-14 Removing the SCSI Interface Board Cable and the IDE Cable from the System Board109
FIGURE 5-15 Detaching the Front Fan Assembly Cables from the System Board Connectors110
FIGURE 5-16 Removing the DB-9 and SCSI Jackposts from the Server111
FIGURE 5-17 Removing and Installing a System Board112
Installing a System Board113
FIGURE 5-18 Location of the CPU Heat Sink Assemblies113
FIGURE 5-19 Detaching the Fan Power Cables114
FIGURE 5-20 Unlocking the Heat Sink Fasteners115
FIGURE 5-21 Lifting the Heat Sink from the CPU Socket116
FIGURE 5-22 Removing the Heat Sink Fans117
FIGURE 5-23 Replacing the Heat Sink on the CPU Socket118
System Board Jumper Settings121
TABLE 6-1 Default Jumper Settings121
FIGURE 6-1 Location of Jumpers on the Netra 240 System Board123
Illustrated Parts Breakdown125
Front Panel Components126
FIGURE A-1 Illustrated Parts Breakdown, Front Panel Components126
TABLE A-1 Part Numbers for Front Panel Components126
Rotating Service Module, Internal and Rear Panel Components128
FIGURE A-2 Illustrated Parts Breakdown, Rotating Service Module, Internal and Rear Panel Components128
TABLE A-2 Part Numbers for Rotating Service Module, Internal and Rear Panel Components128
Miscellaneous Internal Components130
FIGURE A-3 Illustrated Parts Breakdown, Miscellaneous Internal Components130
TABLE A-3 Part Numbers for Miscellaneous Internal Components131
Connector Pinouts133
Gigabit Ethernet Ports134
FIGURE B-1 Gigabit Ethernet Port Pin Numbering134
TABLE B-1 Ethernet Connection Transfer Rates134
TABLE B-2 Gigabit Ethernet Port Signals134
Network Management Port135
FIGURE B-2 Network Management Port Pin Numbering135
TABLE B-3 Network Management Connector Signals135
Serial Ports136
Serial Management Port136
TABLE B-4 Default Serial Connection Settings136
RJ-45 to DB-9 Adapter Crossovers137
FIGURE B-3 Serial Management Port Pin Numbering137
TABLE B-5 Serial Management RJ-45 Connector Signals137
TABLE B-6 RJ-45 to DB-9 Adapter Crossovers137
RJ-45 to DB-25 Adapter Crossovers138
Serial Port (10101)138
FIGURE B-4 Serial Port (10101) Pin Numbering138
TABLE B-7 RJ-45 to DB-25 Adapter Crossovers138
TABLE B-8 Serial Port (10101) Connector Signals138
Alarm Port139
FIGURE B-5 Alarm Port Pin Numbering139
TABLE B-9 Alarm Connector Signals139
USB Ports140
FIGURE B-6 USB Ports Pin Numbering140
TABLE B-10 USB Connector Pin Signals140
SCSI Port141
FIGURE B-7 SCSI Port Pin Numbering141
TABLE B-11 SCSI Port Pin Signals141
System Configuration Card and Openboot Configuration Parameters143
FIGURE C-1 Location of the System Configuration Card143
TABLE C-1 Openboot PROM Configuration Parameters Stored on the System Configuration Card144
Specifications147
Physical Specifications147
TABLE D-1 Physical Specifications of the Netra 240 Server147
Environmental Requirements148
TABLE D-2 DC Server Operating and Storage Specifications148
TABLE D-3 AC Server Operating and Storage Specifications148
Acoustic Noise Emissions149
Electrical Specifications149
TABLE D-4 DC Operating Power Limits and Ranges149
TABLE D-5 AC Operating Power Limits and Ranges149
NEBS Level 3 Compliance for the DC-Powered Server150

Sun Microsystems Netra 240 - Page 4

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