Istruction Manual for Operation and Maintenance SPX-960:
4.4.2 Pipe layer movement. ..................................................................................................... 4-23
4.4.3 Pipe layer shutdown ........................................................................................................ 4-24
4.4.4 Emergency stop .............................................................................................................. 4-25
4.5 Machine operation ...................................................................................................................... 4-25
4.5.1 Boom and hook movements ........................................................................................... 4-26
4.6 End of operating cycle. ............................................................................................................... 4-28
4.7 Installation of boom and blocks .................................................................................................. 4-28
4.7.1 Boom kickout................................................................................................................... 4-30
4.8 Anti-tipping and boom kickout control unit ................................................................................. 4-30
4.8.1 Anti-two block .................................................................................................................. 4-31
4.8.2 Lifting hook. ..................................................................................................................... 4-31
4.8.3 Precautions required to prevent load release from hook ................................................ 4-32
4.9 Wire ropes .................................................................................................................................. 4-33
4.9.1 Wire rope specifi cations .................................................................................................. 4-33
4.9.2 Montaggio della fune Wire rope installation .................................................................... 4-33
4.9.3 Wire rope installation....................................................................................................... 4-34
CHAPTER 5 - MAINTENANCE ........................................................................................................ 5-1
5.1 General ...................................................................................................................................... 5-3
5.1.1 Preliminary remarks on lubricants and coolants ............................................................. 5-3
5.1.2 Machine cleaning ............................................................................................................ 5-5
5.2 Wire ropes .................................................................................................................................. 5-6
5.2.1 Wire rope wear. ............................................................................................................... 5-6
5.2.2 Wire rope corrosion ......................................................................................................... 5-7
5.2.3 Other possible causes of wire rope damage ................................................................... 5-7
5.2.4 Wire rope replacement .................................................................................................... 5-7
5.2.5 Wire rope inspection ....................................................................................................... 5-7
5.2.6 Wire rope maintenance ................................................................................................... 5-8
5.3 Lifting hook ................................................................................................................................. 5-9
5.4 Diesel engine ............................................................................................................................. 5-9
5.4.1 Air fi lter ............................................................................................................................ 5-9
5.4.2 Cooling radiators ............................................................................................................. 5-10
5.5 Hydraulic system (lifting/drive purposes) ................................................................................... 5-11
5.5.1 Hydraulic oil reservoir. ..................................................................................................... 5-11
5.5.2 Diesel fuel tank................................................................................................................ 5-13
5.6 Tracks ........................................................................................................................................ 5-13
5.6.1 Pads ................................................................................................................................ 5-13
5.6.2 Track tensioning .............................................................................................................. 5-14
5.7 Electric system ........................................................................................................................... 5-15
5.7.1 Batteries .......................................................................................................................... 5-15
5.7.2 Fuses .............................................................................................................................. 5-16
5.7.3 Lights............................................................................................................................... 5-16
5.8 Scheduled maintenance ............................................................................................................. 5-16
5.9 Lubrication points ....................................................................................................................... 5-18
5.10 Machine shutdown ..................................................................................................................... 5-19
5.11 Oil and lubricant table ................................................................................................................ 5-20
5.12 Recommended lubricants .......................................................................................................... 5-21
5.13 Lubricant viscosity chart ............................................................................................................ 5-21
5.14 Problem, causes and possible solutions .................................................................................... 5-22
CHAPTER 6 - SPARE PARTS ........................................................................................................... 6-1
6.1 Instructions for ordering parts ........................................................................................................ 6-3
CHAPTER 7: ANNEXS ....................................................................................................................... 7-1
1) CHECK LIST FOR PERIODIC WIRE ROPE TESTING .................................................................. 7-3
4