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Suzuki GSF650S - Page 87

Suzuki GSF650S
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ENGINE 3-51
REASSEMBLY
Assemble the countershaft and driveshaft assemblies in the
reverse order of disassembly. Pay attention to the following
points:
NOTE:
* Before installing the gears, rotate the bearing by hand to
inspect for abnormal noises and smooth rotation. Replace the
bearing if there is anything unusual.
* Before installing the gears, lightly coat the driveshaft, counter-
shaft and bushings with molybdenum oil solution.
* Before installing the oil seal, apply SUZUKI SUPER GREASE
“A” to the oil seal lip.
+ 99000-25140: SUZUKI MOLY PASTE
' 99000-25010: SUZUKI SUPER GREASE “A”
$
NOTE:
When reassembling the transmission, attention must be given to
the locations and positions of washers and circlips. The cross
sectional view shows the correct position of the gears, bushings,
washers and circlips. (!3-53)
When installing a new circlip, pay attention to the direction of
the circlip. Fit the circlip to the side where the thrust is, as
shown. The rounded side should be against the gear surface.
A Thrust
B Sharp edge
* Never reuse a circlip. After a circlip has been
removed from a shaft, it should be discarded and a
new circlip must be installed.
* When installing a new circlip, do not expand the end
gap larger than required to slip the circlip over the
shaft.
* After installing a circlip, make sure that it is com-
pletely seated in its groove and securely fitted.

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