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Joyride125
Sym Joyride125 User Manual
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13. BODY COVERS
13-12
Front Fender
Disassembly
Loosen four screws from t
he front fender (Scr
ew
x 4).
Lift the f
ront fender upward and disengage t
he
front shock absorber to remove the
front fender.
A
ssembly
In reverse order of the disassembly as des
cribed
above.
Screw
x 4
To this chapter contents
142
144
Table of Contents
1. General Information
6
Table of Contents
6
General Safety
7
Service Precautions
8
Specifications
10
Torque Values
13
Cables and Harness Routing
15
Troubleshooting
16
Lubrication Points
20
2. Maintenance Information
22
Maintenance Information
22
Periodical Maintenance Schedule
23
Acceleration Operation
24
Fuel Lines
24
Air Cleaner
25
Crankcase Ventilation
25
Spark Plug
25
Valve Clearance
26
Carburetor Idling Speed Adjustment
27
Ignition System
27
Cylinder Compression Pressure
28
Driving Belt
28
Brake Fluid
29
Brake System (Front/Rear Disk Brake)
29
Brake System Hose
29
Filling out Brake Fluid
29
Added Brake Fluid
30
Air Bleed Operation
30
Brake Lining Wear
30
Brake Lamp Switch/Starting Inhibitor Switch
31
Clutch Disc Wear
31
Headlamp Beam Distance
31
Shock Absorber
32
Side Stand
32
Steering Handle Top Bearing
33
Wheel/Tire
33
3. Lubrication System
34
Lubrication System
34
Precautions in Operation
35
Troubleshooting
35
Engine Oil
36
Engine Oil Strainer Clean
36
Oil Change
36
Oil Pump Disassembly
37
Oil Pump Removal
37
Oil Pump Inspection
38
Oil Pump Re-Assembly
38
Oil Pump Installation
39
Gear Oil
40
4. Fuel System
42
Fuel System
42
Precautions in Operation
43
Fuel System
43
Trouble Diagnosis
44
Air Cut-Off Valve
45
Auto By-Starter
46
Carburetor Removal
47
Vacuum Chamber
47
Float Chamber
49
Installation of Carburetor
50
Adjustment of Pilot Screw
51
Fuel Tank
52
Air Cleaner
53
Engine Removal
54
Engine Removal
55
6. Cylinder Head/Valve
60
Cylinder Head/Valve
60
Precautions in Operation
61
Cylinder Head Removal
63
Cylinder Head Disassembly
65
Valve Stem Replacement
67
Valve Seat Inspection and Service
68
Cylinder Head Reassembly
70
Cylinder Head Installation
71
7. Cylinder/Piston
74
Cylinder/Piston
74
Precautions in Operation
75
Trouble Diagnosis
75
Cylinder Removal
76
Piston Removal
77
Piston Ring Installation
79
Piston Installation
80
Cylinder Installation
80
8. V-Belt Driving System/Kick Starter
82
Maintenance Description
83
Trouble Diagnosis
83
Kick Starter
84
Driving Belt
86
Drive Face
87
Clutch Outer/Driven Pulley
91
Left Crankcase Cover
84
9. Final Driving Mechanism
96
Final Driving Mechanism
96
Precautions in Operation
97
Trouble Diagnosis
97
Final Driving Mechanism
97
Disassembly of Final Driving Mechanism
98
Inspection of Final Driving Mechanism
98
Bearing Replacement
99
Re-Assembly of Final Driving Mechanism
101
10. Alternator/Starting Clutch
104
Alternator/Starting Clutch
104
Precautions in Operation
105
A.C.G. Set Removal
106
Flywheel Removal
106
Right Crankcase Cover Removal
106
Starting Clutch
107
A.C.G. Set Installation
110
Flywheel Installation
110
Right Crankcase Installation
110
11. Crankshaft/Crankcase
112
Crankshaft/Crankcase
112
General Information
113
Trouble Diagnosis
113
Service Data
113
Disassembly of Crankcase
114
Crankshaft
116
Assembly of Crankcase
117
12. Cooling System
120
Cooling System
120
General Information
121
Cooling System
121
Trouble Diagnosis
122
Change of Coolant
123
System Test
123
Radiator
124
Water Pump
125
Temperature Sensor
129
Thermostat
130
13. Body Covers
132
Maintenance
133
Front Guard
135
Luggage Box
137
Side Covers
138
Body Cover
139
Inner Cover
142
Front Fender
143
14. Brake
144
Brake
144
System
145
Maintenance Description
146
System
146
Hydraulic Disc Brake
148
Air Bleed
149
Brake Calliper
149
Brake Disc
149
Master Cylinder Inspection
151
14. Brake Notes
154
Steering/Front Wheel/Front Brake
154
Operational Precautions
155
Trouble Diagnosis
155
Steering Handlebar
156
Front Wheel
159
Front Brake
162
Front Shock Absorber
163
Front Fork/Steering
164
16. Rear Wheel/Rear Brake/Rear Cushion
166
Operational Precaution
167
Trouble Diagnosis
167
Muffler
168
Rear Wheel
168
Rear Cushion
170
17. Electrical System
172
Electrical System
172
Maintenance Data
173
Technical Specification
173
Trouble Diagnosis
174
Battery
175
Charging System
176
Ignition System
179
Starting System
181
Lamp/Bulb
183
Switch/Horn
184
Fuel Gauge
187
Thermal Switch
188
Sensor
189
Digital Meters Trouble Diagnosis
190
How to Use Special Tools
195
Special Tools
195
Crank Case / Transmission Oil Seal Driver
198
AC.G. Flywheel Puller
199
Valve Cotter Remover / Install Driver
199
Crank Case Bush Puller
201
Wiring Diagram
202
4
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Sym Joyride125 Specifications
General
Brand
Sym
Model
Joyride125
Category
Motorcycle
Language
English
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