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Sym Joyride125 - Engine Removal and Installation

Sym Joyride125
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5. ENGINE REMOVAL
5-1
Precautions in Operation.............. 5-1
Removal of Engine........................ 5-2
Removal of Engine Mounting
Bracket........................................... 5-5
Engine Mounting Bracket
Installation ..................................... 5-6
Engine Installation ........................ 5-6
PRECAUTIONS IN OPERATION
General Information
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The engine has to be supported with special service tools that can be lifted or adjustable.
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The following parts can be serviced as engine mounted on frame.
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Carburetor.
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Cylinder head, cylinder, and piston.
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Driving pulley, driving belt, clutch, and driving disc assembly.
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Final gear reduction mechanism.
Specification
Item Capacity
Replacement 800 c.c.
Engine oil capacity
Disassembly 1000 c.c.
Replacement 100 c.c.
Gear oil capacity
Disassembly 110 c.c.
Engine & radiator 780 c.c.
Reservoir 420 c.c. AS indicator shown
Coolant capacity
Total 1200 c.c.
Torque Value
Engine mounting bolt 4.0~5.0kgf-m
Engine hanger bolt 3.5~4.5kgf-m
Rear shock absorber connection bolt(under) 2.4~3.0kgf-m
Engine hanger stopper nut 1.8~2.2kgf-m
Engine bracket nut 4.0~5.0kgf-m
5
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