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Sym Joyride125 User Manual

Sym Joyride125
203 pages
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SERVICE MANUAL
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MANUAL
CONTENTS

Table of Contents

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Sym Joyride125 Specifications

General IconGeneral
Displacement124.6 cc
Front SuspensionTelescopic Fork
Front BrakeDisc
Rear BrakeDrum
Fuel SystemCarburetor
Engine Type4-stroke, air-cooled
Bore x Stroke52.4 mm x 57.8 mm
Starting SystemElectric and kick start
Max Power7.5 kW (10.2 PS) @ 8500 rpm

Summary

General Information

General Safety Precautions

Outlines crucial safety precautions for operating and maintaining the motorcycle.

Service Precautions

Details important guidelines and precautions for performing service and maintenance tasks.

Troubleshooting Engine Start Issues

Details common issues and probable causes for engine starting problems and their solutions.

Troubleshooting Engine Sluggishness

Addresses issues related to the engine running sluggishly or lacking power.

Troubleshooting Clutch, Driving, and Driving Pulley Issues

Addresses problems related to the clutch, drive face, and driven pulley.

Maintenance Information

Periodical Maintenance Schedule

Outlines a schedule for routine maintenance tasks based on mileage or time intervals.

Valve Clearance Adjustment

Provides detailed instructions for checking and adjusting valve clearance.

Cylinder Compression Pressure Test

Details the procedure for measuring cylinder compression pressure.

Brake Fluid Level and Filling

Explains how to check the brake fluid level and refill the reservoir.

Brake System Air Bleed Operation

Guides on performing the air bleeding procedure for the hydraulic brake system.

Lubrication System

Troubleshooting Lubrication Issues

Provides diagnostic steps for common lubrication system issues.

Engine Oil Service

Details procedures for checking, changing, and refilling engine oil.

Fuel System

Engine Removal and Installation

Engine Removal Procedures

Provides step-by-step instructions for safely removing the engine.

Engine Installation Procedures

Explains the process for reinstalling the engine back into the motorcycle.

Cylinder Head and Valve Service

Troubleshooting Cylinder Head and Valve Issues

Diagnoses causes of low compression, high compression, and noise in the cylinder head.

Cylinder Head Removal

Provides step-by-step instructions for removing the cylinder head assembly.

Cylinder Head Disassembly

Guides on how to disassemble the cylinder head components.

Valve Stem Replacement

Details the procedure for replacing valve stems.

Valve Seat Inspection and Service

Explains how to inspect and service valve seats, including grinding.

Cylinder Head Reassembly

Guides on reassembling the cylinder head components.

Cylinder Head Installation

Details the process of installing the cylinder head back onto the engine.

Cylinder and Piston Service

Precautions in Operation

Lists precautions for cylinder and piston service.

Troubleshooting Cylinder/Piston Issues

Diagnoses issues causing low compression, knock, noise, or overheating.

Cylinder Removal

Guides on the step-by-step removal of the cylinder from the engine.

Piston Removal

Details the procedure for removing the piston and piston pin.

Piston Ring Installation

Explains how to correctly install piston rings onto the piston.

Piston Installation

Guides on installing the piston into the cylinder, ensuring correct orientation.

V-Belt Driving System and Kick Starter

Troubleshooting Drive System Issues

Diagnoses problems like the motorcycle not moving or poor performance.

Driving Belt Service

Covers V-belt removal, inspection for wear, and correct installation.

Clutch Outer/Driven Pulley Disassembly

Explains how to disassemble the clutch outer and driven pulley assembly.

Driven Pulley Bearing Replacement

Provides instructions for replacing the driven pulley bearing.

Final Driving Mechanism

Precautions, Torque Values, Tools, and Troubleshooting

Lists precautions, torque values, tools, and common troubleshooting for the final drive.

Disassembly and Inspection Procedures

Guides on the step-by-step disassembly and inspection of the final drive.

Bearing Replacement

Provides instructions for replacing bearings in the final drive mechanism.

Alternator and Starting Clutch System

Precautions, Specifications, Torque Values, and Tools

Lists precautions, specs, torque values, and tools for the alternator and starting clutch.

Starting Clutch Service

Covers starting clutch removal, inspection, and disassembly.

Component Installations

Guides on reinstalling starting clutch components, gears, and the flywheel.

Crankshaft and Crankcase Service

General Information and Precautions

Provides an overview and precautions for crankshaft and crankcase service.

Crankcase Disassembly

Guides on the step-by-step disassembly of the crankcase.

Crankcase Assembly

Guides on installing bearings and assembling the crankcase halves.

Cooling System Maintenance

Brake System Service

Steering, Front Wheel, and Front Cushion System

Troubleshooting Steering and Front Wheel Issues

Diagnoses issues like stiff steering, tilted handlebar, or wheel runout.

Rear Wheel, Brake, and Cushion System

Electrical System Service

Trouble Diagnosis

Covers diagnosis for no/low voltage, no spark, starter issues, and charging system faults.

Ignition System Service

Covers ignition circuit diagram and inspection of ignition coil, exciting coil, and pulse generator.

Starting System Service

Covers starting circuit diagram and starter relay inspection.

Digital Meters Trouble Diagnosis

Provides troubleshooting steps for issues with the digital meter display.

Wiring Diagram

LA12W / LA15W Wiring Diagram

Provides the comprehensive wiring diagram for LA12W and LA15W models.

LA18W Wiring Diagram

Provides the comprehensive wiring diagram for the LA18W model.

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