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Takeuchi
Compact Excavator
TB216
Takeuchi TB216 User Manual
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8-14
First Published August 2013
Second Published September 2013
Printed in Japan by ST
A
TION M Co., Ltd.
Opera
tOr’s manual
No.41765
Mini excavator
TB216
Edited and issued by T
AKEUCHI MFG. CO., L
TD.
233
235
Table of Contents
Introduction
4
Serial Numbers
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
22
Precautions When Operating
24
Precautions When Stopping
33
Precautions When Transporting
34
Precautions on Maintenance
36
Safety Signs (Decals)
45
Controls
51
Names of Components (Cab)
52
Names of Components (Canopy)
54
Covers
56
Starter Key
56
Maintenance Cover
56
Fuse Box
57
Tool Case
57
Grease Gun Holder
57
Fuel Lid
58
Fuel Filler Port
58
Side Cover
59
Engine Hood
59
Cab
60
Cab Door
60
Emergency Exit
60
Front Window
61
Lower Front Window
62
Side Window
62
Emergency Hammer (Optional)
63
Seat and Seat Belt
64
Seat (if Equipped)
64
High-Back Seat (if Equipped)
65
Seat Belt
66
Instrument Cluster
68
Warning Lamps
68
Indicators
69
Meters
69
Multi-Data Display
70
Switches
76
Starter Switch
76
Horn Button
76
Travel Speed Switch
76
Wiper Switch
77
Second Auxiliary Hydraulic Switch
77
Third Auxiliary Hydraulic Switch and Button
77
Overload Warning Switch (if Equipped)
78
Levers and Pedals
79
Safety Lock Lever
79
Throttle Lever
79
Operating Levers
80
Blade Lever
80
Travel Levers/Pedals
81
Boom Swing Pedal
81
Auxiliary Hydraulic Pedal
82
Selector Lever
82
Accessories
84
Heater
84
Cup Holder
86
Interior Light
86
Inside Rear View Mirror (Cab)
86
Power Sockets
87
Armrest
87
Radio (for Cab)
88
Auxiliary Hydraulic Lines
92
Accumulator (if Equipped)
96
Operation
97
Before Starting Operation
98
Getting on or off the Machine
98
Walk-Around Inspection
98
Daily Inspection
98
Starting and Stopping the Engine
99
Before Starting the Engine
99
Starting the Engine
100
Warming up the Engine
101
Stopping the Engine
101
Operating the Machine
102
Lever Pattern (ISO Pattern)
102
Lever Pattern (G Pattern) if Equipped
103
Warming up the Machine (Hydraulic Oil)
104
Inspection after Warm-Up
105
Crawler Width Switching
106
Switching the Blade Width
107
Operating the Travel Levers
108
Stopping Travel
111
Operating the Working Equipment
112
Operating Procedures
114
Prohibited Operations
114
Cautions on Operating
117
Cautions on Traveling
117
Cautions on Traveling on Slopes
118
Getting out of Mud
120
Operations Possible with this Machine
120
Parking the Machine
122
Parking
122
Inspection and Checks after Stopping the Engine
122
Handling in Cold Climates
123
Preparing for Cold Climates
123
Cautions after Operations
123
After the Cold Climate
123
Handling Rubber Crawlers
124
Prohibitions
124
Cautions
125
Preventing the Rubber Crawlers from Coming off
125
Transport
127
Loading and Unloading
128
Hoisting the Machine
130
Securing the Machine
132
Maintenance
133
General
134
Maintenance Overview
134
Cautions on Maintenance
134
Service Data
136
Fuel and Lubricant Table
136
Regularly Replace the Hydraulic Oil
140
List of Consumables
141
List of Tools
142
List of Tightening Torques
143
Safety-Critical Parts
144
Maintenance List
146
Walk-Around Inspection
148
Inspecting by Opening the Engine Hood and Covers
148
Inspecting by Walking Around the Machine
149
Inspecting While Sitting in the Operator's Seat
149
Daily Inspection (Every 10 Hours)
150
Inspecting and Replenishing the Coolant
150
Inspecting and Replenishing the Engine Oil
151
Inspecting the Dust Indicator
151
Inspecting the Water Separator
152
Inspecting the Fuel Level
152
Inspecting the Hydraulic Oil Tank Level and Replenishing
153
Lubricating the Working Equipment
155
After the Initial 50 Hours
156
(Only for New Machines)
156
Replacing the Engine Oil and the Oil Filter
156
After the Initial 50 Hours (Only for New Machines)
156
Inspecting and Adjusting the Fan Belt
157
Replacing the Hydraulic Oil Return Filter
158
Every 50 Hours
160
Inspecting and Adjusting the Crawler Tension
160
Lubricating the Slew Bearing
162
Lubricating the Slew Motor Pinion
162
Draining the Water from the Fuel Tank
163
Inspecting the Battery Fluid Level and Replenishing
164
Every 100 Hours
166
Cleaning the Water Separator
166
Cleaning the Fuel Filter
166
Every 100 Hours Cleaning the Water Separator
166
After the Initial 250 Hours
167
(Only for New Machines)
167
Replacing the Travel Motor Gear Oil
167
After the Initial 250 Hours (Only for New Machines)
167
Every 250 Hours
168
Replacing the Engine Oil and the Oil Filter
168
Inspecting and Adjusting the Fan Belt
168
Cleaning the Air Cleaner
168
Cleaning the Radiator Fins and Oil Cooler Fins
170
Cleaning the Air Filters
171
Every 500 Hours
172
Replacing the Hydraulic Oil Return Filter
172
Replacing the Water Separator Filter
172
Replacing the Fuel Filter
173
Every 1000 Hours
174
Replacing the Travel Motor Gear Oil
174
Cleaning the Engine Cooling System
174
Every 1000 Hours Replacing the Travel Motor Gear Oil
174
Replacing the Air Cleaner Element
176
Inspecting and Adjusting the Engine Valve Clearance
177
Retightening the Engine Cylinder Head Bolt
177
Every 1500 Hours
178
Inspecting and Cleaning the Engine Fuel Injectors
178
Inspecting the Crankcase Breather System
178
Every 2000 Hours
179
Lapping the Engine Valve Seats
179
Every 2000 Hours Lapping the Engine Valve Seats
179
Every 4000 Hours
180
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
180
When Required
182
Replacing the Bucket Teeth
182
When Required Replacing the Bucket Teeth
182
Replacing the Bucket
184
Lubricating the Levers
186
Inspecting the Rubber Crawlers
187
Replacing the Rubber Crawlers
188
Maintenance During Extended Storage Period
190
Troubleshooting
191
Symptoms that Are Not Malfunctions
192
If the Engine Overheats
193
If the Battery Goes Dead
194
If a Fuse Blows
196
Inspecting and Replacing the Fuse
196
Inspecting the Fusible Link
197
Restarting after Adding Fuel
198
Bleeding Air from the Fuel System
198
If a Warning Lamp Flashes
199
Other Symptoms
200
Lowering the Boom to the Ground
202
Towing
203
If the Cab or Canopy Is Damaged
204
Specifications
205
Basic Specifications
206
Machine Dimensions
208
Operating Ranges
212
Lifting Capacities
215
Options
221
General Precautions
222
Safety Precautions
222
Cautions When Installing Attachments
222
Cautions When Operating Attachments
223
Attachment Combination Table
224
Selecting a Lever Pattern
225
Switching the Lever Pattern
225
Hydraulic Breaker
226
Replacing the Hydraulic Oil Regularly
227
Load Safety Device
228
Emergency Shut-Off Valve
228
Overload Warning Device
229
Travel Alarm
230
Optional Equipment Mass
231
Biodegradable Oil
232
Replacing the Hydraulic Oil with Biodegradable Oil
232
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Takeuchi TB216 Specifications
General
Engine Make
Yanmar
Engine Model
3TNV70
Transport Width
980 mm
Bucket Capacity
0.04 m³
Maximum Reach
4, 040 mm
Max Reach at Ground Level
3, 980 mm
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