0-6
Operations possible with this
machine............................................. 3-24
Parking the machine
.............................. 3-26
Parking .............................................. 3-26
Inspection and checks after stopping
the engine.......................................... 3-26
Handling in cold climates
....................... 3-27
Preparing for cold climates ................3-27
Cautions after operations ................... 3-27
After the cold climate ......................... 3-27
Handling rubber crawlers ....................... 3-28
Prohibitions ........................................3-28
Cautions ............................................ 3-29
Preventing the rubber crawlers from
coming off .........................................3-29
Transport .........................................4-1
Loading and unloading ............................ 4-2
Hoisting the machine ............................... 4-4
Securing the machine .............................. 4-6
Maintenance ....................................5-1
General .................................................... 5-2
Maintenance overview ......................... 5-2
Cautions on maintenance .................... 5-2
Service data ............................................ 5-4
Fuel and lubricant table ........................ 5-4
Regularly replace the hydraulic oil ........5-8
List of consumables ............................. 5-9
List of tools ........................................ 5-10
List of tightening torques ...................5-11
Safety-critical parts ................................ 5-12
Maintenance list ..................................... 5-14
Walk-around inspection ......................... 5-16
Inspecting by opening the engine hood
and covers......................................... 5-16
Inspecting by walking around the
machine............................................. 5-17
Inspecting while sitting in the
operator’s seat
................................... 5-17
Daily inspection (every 10 hours) ............ 5-18
Inspecting and replenishing the
coolant
.............................................. 5-18
Inspecting and replenishing the
engine oil
........................................... 5-19
Inspecting the dust indicator .............. 5-19
Inspecting the water separator ........... 5-20
Inspecting the fuel level ...................... 5-20
Inspecting the hydraulic oil tank level
and replenishing
................................ 5-21
Lubricating the working equipment .... 5-23
After the initial 50 hours
(only for new machines)
......................... 5-24
Replacing the engine oil and the
oil filter
............................................... 5-24
Inspecting and adjusting the fan belt .. 5-25
Replacing the hydraulic oil return filter 5-26
Every 50 hours ...................................... 5-28
Inspecting and adjusting the crawler
tension .............................................. 5-28
Lubricating the slew bearing .............. 5-30
Lubricating the slew motor pinion ...... 5-30
Draining the water from the fuel tank ..5-31
Inspecting the battery fluid level and
replenishing .......................................5-32
Every 100 hours .................................... 5-34
Cleaning the water separator ............. 5-34
Cleaning the fuel filter ......................... 5-34
After the initial 250 hours
(only for new machines)
......................... 5-35
Replacing the travel motor gear oil ..... 5-35
Every 250 hours .................................... 5-36
Replacing the engine oil and the oil
filter
................................................... 5-36
Inspecting and adjusting the fan belt .. 5-36
Cleaning the air cleaner ..................... 5-36
Cleaning the radiator fins and oil
cooler fins
.......................................... 5-38
Cleaning the air filters ......................... 5-39
Every 500 hours .................................... 5-40
Replacing the hydraulic oil return filter 5-40
Replacing the water separator filter .... 5-40
Replacing the fuel filter ....................... 5-41
Every 1000 hours .................................. 5-42
Replacing the travel motor gear oil ..... 5-42
Cleaning the engine cooling system ... 5-42
Replacing the air cleaner element ...... 5-44
Inspecting and adjusting the engine
valve clearance
.................................. 5-45
Retightening the engine cylinder
head bolt
........................................... 5-45
Every 1500 hours .................................. 5-46
Inspecting and cleaning the engine
fuel injectors
...................................... 5-46
Inspecting the crankcase breather
system
............................................... 5-46
Every 2000 hours .................................. 5-47
Lapping the engine valve seats .......... 5-47
Every 4000 hours .................................. 5-48
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