EasyManua.ls Logo

Thermo DCT7088 User Manual

Thermo DCT7088
77 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
DCT7088
PORTABLE DIGITAL CORRELATION
TRANSIT TIME ULTRASONIC FLOWMETER
P/N 1-0561-007
Rev C (04/04)
USER MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermo DCT7088 and is the answer not in the manual?

Thermo DCT7088 Specifications

General IconGeneral
BrandThermo
ModelDCT7088
CategoryMeasuring Instruments
LanguageEnglish

Summary

DCT7088 Flowmeter Manual Introduction

Manual Title and Product Identification

Identifies the DCT7088 Portable Digital Correlation Transit Time Ultrasonic Flowmeter User Manual.

Important Safety and Operational Notices

Highlights critical safety warnings and operational guidance for the flowmeter.

Manual Legal and Trademark Information

Contains disclaimers on accuracy, proprietary rights, and acknowledgments.

1. Product Overview

1.1 Introduction to the Flowmeter

Describes the DCT7088's capabilities as a non-invasive ultrasonic flowmeter.

1.2 Theory of Operation

Explains the transit time ultrasonic measurement principle used by the device.

1.3 Transit Time Accuracy

Discusses factors affecting measurement accuracy, such as pipe conditions and flow profile.

1.4 Ordering Information

Details the model number structure and available options for purchasing the flowmeter.

1.5 Technical Specifications

Lists key performance, functional, and physical parameters of the DCT7088.

1.5.1 Performance Specifications

Details flow range, accuracy, sensitivity, linearity, pipe size, and fluid compatibility.

1.5.2 Functional Specifications

Covers outputs, power, keypad, display, data logger, programming, and temperature limits.

1.5.3 Physical Specifications

Describes the physical attributes including transmitter, transducers, and weight.

1.6 External Features

Identifies and describes the purpose of each external port and control on the flowmeter.

1.7 Breakout Box Components

Details the components and interface connections of the breakout box accessory.

2. Wiring the Current Loop

4-20 mA Current Loop Configuration

Explains how to configure the 4-20 mA current loop module for self-powered or loop-powered operation.

Current Loop Module Setup

Details jumper settings and wiring options for the current loop module.

3. Configuring & Operating the Flowmeter

3.1 The Keypad & Display

Describes the flowmeter's keypad layout and LCD display features.

3.1.1 Keypad and Display Components

Identifies the keys and LCD elements for interacting with the flowmeter.

3.1.2 Display Contrast & Backlight Adjustment

Instructions for adjusting display contrast and backlight for readability.

3.2 Direct Menu Access

Explains how to navigate menus using their 2-digit addresses.

3.3 Using Arrow Keys for Menu Navigation

Describes menu navigation using the arrow keys for scrolling and selection.

3.4 Flowmeter Configuration Using Setup Menus

Guides users on entering configuration data via setup menus.

3.5 Quick Setup Configuration

Outlines the essential steps for initial flowmeter configuration.

3.6 Primary Displays

Describes the various view-only primary displays for flow rate and totalizers.

3.7 PIPE Submenu Configuration

Details additional setup menus for pipe parameters like OD, thickness, and sound speed.

3.8 LINER Submenu Configuration

Details additional setup menus for liner parameters like material, thickness, and sound speed.

3.9 FLUID Submenu Configuration

Details additional setup menus for fluid parameters like type, sound speed, and viscosity.

3.10 FLOW Submenu Configuration

Details setup menus for flow range, damping, and cutoff values.

3.11 TOTAL Submenu Configuration

Details setup menus for totalizer units, multipliers, and reset functions.

3.12 OPTIONS Submenu Configuration

Covers menus for measurement units, site parameters, RS232, and passwords.

3.13 CALIBR Submenu Configuration

Details calibration procedures including zero set and scale factor adjustments.

3.13.1 Zero Set Calibration

Explains methods for zero flow set and manual zero set calibration.

3.13.2 Scale Factor Calibration

Guides on setting the scale factor to compensate for transducer variations.

3.13.3 Other CALIBR Submenu Options

Covers sound speed compensation and date/time settings.

3.14 4-20 mA Submenu Configuration

Details the setup and calibration procedures for the 4-20 mA current loop output.

3.15 ALARMS Submenu Configuration

Covers programming and viewing alarm conditions based on flow rate or signal strength.

3.15.1 Programming the Alarm

Instructions for setting up flow rate or signal strength based alarms.

3.15.2 Viewing Alarms

How to check the ON/OFF status of programmed alarms.

3.16 DATA LOG Submenu Configuration

Details the setup for continuous data logging and file management.

3.17 DIAGNOSTICS Submenu

Provides view-only menus for diagnostic parameters and signal quality.

3.18 PRINT Submenu Configuration

Guides on configuring the optional thermal printer for log setup and settings.

4. Wiring & Installing the Transducers

4.1 Wiring Transducers

Describes the terminal and cable connections for upstream and downstream transducers.

4.2 Site Selection & Preparation

Provides guidelines for selecting optimal installation sites on the pipe.

4.3 Spacing & Mounting the Transducers

Details procedures for determining transducer spacing and mounting methods.

4.4 Transducer Mounting Methods

Explains different transducer mounting techniques like V, W, Z, WV, and WW.

4.4.1 V Method

Describes the standard V mounting method for pipes 4-16 inches.

4.4.2 W Method

Explains the W mounting method for small metallic pipes (<= 4 inches).

4.4.3 Z Method

Details the Z method for applications with signal attenuation or large pipes.

4.4.4 WV and WW Methods

Outlines WV and WW methods for small pipe applications requiring higher accuracy.

4.5 Small Pipe Applications

Covers specific considerations and techniques for installing on small diameter pipes.

5. Emergency Overrides & Master Erase

5.1 Emergency Overrides

Provides override passwords for forgotten system or scale factor passwords.

5.2 Performing a Master Erase

Details the procedure for erasing all user data and logger data on the flowmeter.

6. Maintenance & Troubleshooting

6.1 Replacing the Fuse

Instructions for replacing the flowmeter and breakout box fuses.

6.1.1 Flowmeter Fuse Replacement

Steps to replace the fuse located on the flowmeter's front panel.

6.1.2 Breakout Box Fuse Replacement

Steps to replace the fuse in the breakout box.

6.2 Charging the Printer Battery

Procedures and cautions for charging the optional thermal printer battery.

6.3 Charging the Flowmeter

Explains how to power and charge the flowmeter's internal battery.

6.4 Replacing Sonic Coupling Compound

Guides on reapplying sonic coupling compound for optimal transducer performance.

6.5 Troubleshooting & Support

Provides general troubleshooting steps and contact information for support.

6.5.1 General Troubleshooting Steps

Lists initial steps to resolve unsatisfactory unit performance.

6.5.2 Local Representative Support

Information on contacting local representatives for assistance.

6.5.3 Service & Returns

Details information needed for service and procedures for returning instruments.

6.5.4 Upgrades

How to inquire about and obtain software upgrades for the flowmeter.

6.6 Warranty Statement

Outlines the product warranty terms and conditions provided by Thermo.

Appendix A: Pipe Schedules

Steel, Stainless Steel, and PVC Pipe Schedules

Provides standard dimensions for steel, stainless steel, and PVC pipes.

Appendix B: Fluid Properties

B.1 Fluid Sound Velocities & Kinematic Viscosities

Tables of sound speeds and viscosities for various liquids.

B.2 Clean Water Sound Speed vs. Temperature

Data on sound speed in clean water across a range of temperatures.

B.3 Petroleum Products Properties

Graph relating specific gravity, viscosity, and sound velocity for petroleum products.

Appendix C: Monitoring & Downloading Data Logs

C.1 Installing D-Link Software

Instructions for installing the D-Link PC interface software.

C.2 Establishing Communications with a Flowmeter

Guides on connecting the PC to the flowmeter using RS232 and D-Link settings.

C.3 Monitoring Data Logs

Explains how to retrieve and display logged data from the flowmeter on a PC.

C.4 Saving & Loading Data Logs

Procedures for saving, loading, and exporting log files for data analysis.

Related product manuals