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TigerStop Standard Controller 5 - User Manual

TigerStop Standard Controller 5
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TigerStop
®
Standard
Controller 5
User Manual
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TigerStop Standard Controller 5 Specifications

General IconGeneral
ModelStandard Controller 5
Input Voltage100-240 VAC
Frequency50/60 Hz
Humidity10% to 90% non-condensing
DisplayLCD
Operating Temperature32°F to 104°F (0°C to 40°C)
Storage Temperature-4°F to 140°F (-20°C to 60°C)
Communication PortsRS-232, Ethernet

Summary

Safety Information

General Warnings

Important safety precautions and responsibilities for operating TigerStop® products.

Installation Warnings

Guidelines and requirements for safe installation of TigerStop® products.

Interconnects

Safety considerations when integrating TigerStop® with other machinery.

Operation Safety

Essential safety practices and hazards during TigerStop® operation.

Contact Information

Technical Support Web

Access manuals and videos via the TigerStop® website.

Technical Support Email

Contact TigerStop® support via email for assistance.

Customer Service Phone

Reach TigerStop® customer service by phone for support.

Controller Keypad Overview

Navigation and Function Buttons

Explanation of the controller's buttons for operation and menu navigation.

Soft Keys and Math Keys

Description of soft keys for varied functions and math keys for calculations.

Number Keys

Usage of numeric keys for inputting values into the controller.

Ready Screen Functions

Home Routine Procedure

Steps to perform the 'Home Routine' for initial TigerStop® setup.

Understanding the Ready Screen

Description of the Ready Screen interface, drive indicator, and position displays.

Manual Movement and Calculation

Manual Movement Control

How to manually move the TigerStop® using distances.

Calculator Mode Usage

Utilizing the controller's calculator function for math problems.

Jogging and Incrementing

Jogging the TigerStop

Manually moving the TigerStop® towards or away from the tool.

Increment Feed Mode

Using the increment function for stepped movements and push feeding.

Calibration and Presets

Quick Calibration Process

A shortcut method for calibrating the TigerStop® system.

Preset Programming and Use

Setting up and utilizing 100 programmable hot keys for common lengths.

Part List Management

Deleting Presets

Procedure for removing saved presets from the system.

Part List Types Overview

Overview of the four types of part lists for managing cutting operations.

Programming Part Lists

Programming Pusher or Set Point Lists

Steps to program Pusher or Set Point lists for automated cutting.

Programming Pattern or Pull Lists

Programming Pattern or Pull Lists

Steps for programming Pattern or Pull lists for automated cutting.

Running Part Lists

Running a Pusher List

Instructions for executing a Pusher list.

Running Set Point or Pattern;Pull Lists

Running a Set Point List

Instructions for executing a Set Point list.

Running a Pattern or Pull List

Instructions for executing a Pattern or Pull list.

Editing and Deleting Part Lists

Editing a List

Procedures for modifying existing part list entries.

Backboard Defecting & Optimizing

Backboard Defecting & Optimizing Process

Cutting around defects to optimize material yield.

Controller Menu Navigation

Accessing and Navigating Menus

Step-by-step guide to enter and move through the controller menus.

Menu Structure Overview

Summary of the nine main menus and their functions.

Setup Menu Configuration

Calibrate System Settings

Adjusting the system's calibration parameters for accuracy.

Home Routine Setup

Performing the initial home routine for the TigerStop®.

Kerf Setting

Defining the saw blade's material loss (kerf) for precise cuts.

Finding End Limits

Automatically setting the minimum and maximum travel limits.

Auto Setup and Limit Settings

Auto Setup Routine

Tuning the TigerStop®'s accuracy through an automated setup process.

Minimum Limit Adjustment

Setting the closest position limit to the tool.

Maximum Limit Adjustment

Setting the farthest position limit from the tool.

Lash and Jog Settings

Lash Compensation

Adjusting backlash compensation for improved movement accuracy.

Jog Reverse Setting

Configuring the direction of movement for jogging operations.

Auto Detect Interconnects

Automatically detecting and setting up installed interconnect kits.

Scale Adjustment

Scale Adjustment Procedure

Fine-tuning the scale for accurate distance translation.

Offset Menu Functions

Add or Edit Offsets

Programming and modifying offset values for position adjustment.

Go To Offset Function

Quickly jumping to a specific, pre-programmed offset number.

Options Menu Settings

Language Settings

Changing the display language of the TigerStop® controller.

Password Management

Viewing or changing the system password.

Sleep Mode Configuration

Setting the idle time before the controller enters sleep mode.

Unit Display Settings

Selecting the display units (inches or millimeters).

Display and Printer Options

Show Units Toggle

Adding/removing a soft key for switching between units.

Millimeter Conversion

Modifying conversion math for inches and millimeters.

Contrast Adjustment

Adjusting the display's text darkness level.

Printer Type Selection

Specifying the type of printer installed with the TigerStop®.

Print and Safety Options

Print Cut Function

Printing part length and quantity information on a label.

Inkjet Offset Setting

Defining the distance between the inkjet printer and the saw blade.

Safe Zone Configuration

Setting a minimum safe distance for operator warnings.

Feed Hazard Warning

Alerting the user when cut length exceeds outfeed clearance.

Calibration and Backoff Options

Disable Quick Calibration

Preventing calibration changes without a password.

Backoff Distance Setting

Defining the minimum safe distance for backing off from moving parts.

Retract Distance Configuration

Setting the distance the TigerStop® retracts after positioning.

Retract Type Configuration

Retract Type Selection

Determining when the TigerStop® retracts based on conditions.

Part List Menu Functions

Head Cut Length

Setting the length of the first trim cut in part lists.

Tail Cut Length

Setting the length of the last trim cut in part lists.

Outfeed Distance

Setting the distance material is pushed past the tool's zero point.

Load Offset Setting

Adjusting the retract distance for easier material loading.

Unload Retract Distance

Setting the retract distance from the final position in a pull list.

Part List Advanced Settings

Maximum Stock Length (Max SPL)

Defining the longest acceptable stock length for set point lists.

Waste Minimization

Using excess material for head or tail cuts to reduce waste.

Preset Behavior Options

Configuring how presets behave in Set Point, Increment, or Pusher modes.

Drill Functionality

Running set point lists as pusher lists for drilling tools.

Part List Optimization and Clearing

Clear All Part Lists

Permanently deleting all saved part lists from the system.

Optimizer Score Threshold

Setting the score threshold for accepting optimization solutions.

Optimizer Time Threshold

Setting the time threshold for accepting optimization solutions.

Part List Clamp and Swing Settings

Optimizer Penalty Setting

Penalizing multiple board optimized solutions for cutting longer parts first.

Clamp 1 Distance

Defining the distance between the tool's zero point and the infeed clamp.

Clamp 2 Distance

Defining the distance between the tool's zero point and the outfeed clamp.

Swing Clamp Retract Point

Setting the retract point for the swing clamp to avoid collision.

Part List Advanced List Options

Infinite Quantity Setting

Option to ignore part quantities when making a part list.

Download Style Configuration

Determining behavior for downloading part lists from different sources.

Precision End Trim Function

Cutting very small trims to preserve material.

Banana 1 Warped Stock Setting

Setting a maximum cut length for working with warped stock.

Part List Warped Stock and Measurement

Banana 2 Warped Stock Setting

Setting a second maximum cut length for warped stock.

TigerMeasure Sensor Control

Enabling or disabling the TigerMeasure sensor.

TigerMeasure Offset

Setting the distance between the tool's zero point and the TigerMeasure sensor.

Millimeter Only Mode

Enabling processing of part lists exclusively in metric units.

Quantity Counting Method

Quantity Counting Method

Determining how parts are counted in part lists (Standard, Pack, Panel).

Motion Menu Settings

In-Speed Configuration

Setting the TigerStop®'s top speed when moving towards the tool.

Out-Speed Configuration

Setting the TigerStop®'s top speed when moving away from the tool.

In-Acceleration Setting

Defining the TigerStop®'s acceleration when moving towards the tool.

Out-Acceleration Setting

Defining the TigerStop®'s acceleration when moving away from the tool.

In-Deceleration Setting

Setting the TigerStop®'s deceleration when moving towards the tool.

Motion Menu Advanced Settings

Out-Deceleration Setting

Setting the TigerStop®'s deceleration when moving away from the tool.

Move Delay Time

Setting the wait time after receiving a command before moving.

Gain Settings (P, I, D)

Adjusting P, I, and D gain settings impacting TigerStop® movement.

Motion Menu Throttle and Stall Settings

Dither Adjustment

Configuring a hidden setting that impacts TigerStop® movement.

Throttle Voltage Settings (LVM, LVB, HVM, HVB)

Adjusting low (120V) and high (220V) voltage values for throttle equation.

Stall MEP;MES Settings

Configuring hidden settings that impact TigerStop® movement.

Motion Menu Run Settings

Run MEP;MES Settings

Configuring hidden settings that impact TigerStop® movement.

Timer Menu Settings

Clamp On Delay

Setting the delay for clamping after moving to position.

Saw On Delay

Setting the delay for tool cycling after clamp activation.

DM Off Time Out

Setting the time for the DM sensor to come off after activation.

Cycle Time Out

Setting the time for the tool to finish its cycle.

Timer Menu Arbor and Clamp Delays

Top Arbor Off Time Out

Setting the time for the tool to come off the Top Arbor sensor.

DM On Time Out

Setting the time for the DM sensor to return after TA sensor off.

Clamp Off Delay

Setting the delay for turning off clamps after DM sensor activation.

Saw Cycle Delay

Setting the delay for movement after clamps turn off.

Timer Menu RSD and Trim Delays

RSD Ready Time Out

Setting the time for internal communications to complete.

Precision End Trim Delay

Setting the wait time before moving after a Precision End Trim.

Outfeed Delay

Allowing time for unclamping before initiating the outfeed move.

Load Delay

Setting the wait time after loading material before moving.

System Information Menu

Serial Number & Enable Code

Displaying the TigerStop®'s serial number and enable code.

Software Version Display

Showing the current software version of the TigerStop®.

Set Zero End Point

Defining which end of the TigerStop® is the tool's zero point.

Motor Type Configuration

Setting the type of motor installed on the TigerStop®.

System Information Interconnect and Baud Settings

Set Interconnect Type

Configuring the installed interconnect kit and its operation mode.

Baud Rate Communication

Setting the speed for computer communication via the serial port.

I;O Panel Baud Rate

Setting the communication speed for the I/O Panel via its serial port.

System Information Brake Settings

Brake Function Control

Determining the function of the brakes (Setpoint or Pusher).

Brake Time Out Setting

Setting the duration the brake disengages for accuracy with heavy loads.

Laser Menu Settings

Laser Marking Enable;Disable

Controlling the laser defecting system's activation.

Defect Only Cutting

Enabling cutting of defects from material only.

Laser Error Distance

Setting the minimum distance between defects for separate scans.

Laser Location Configuration

Specifying on which end of the TigerStop® the laser is mounted.

Laser Limit Range

Setting the maximum range of the laser scanner.

Laser Menu Reference and Marking Settings

Laser Reference Point

Defining the distance from the laser to the paddle stop for end-of-stock signals.

Crayon Marking System

Enabling or disabling the crayon marking system.

PF Offset Measurement

Distance between paddle foot and infrared length sensor.

IR Offset Measurement

Distance between ultraviolet and infrared length sensors.

PF Down Lowering Point

Distance from tool's zero point where pusher foot begins lowering.

Laser Menu Margin Setting

Margin Setting

Defining how far from the crayon mark the saw cuts.

Debug Menu Functions

Drive Test Procedure

Measuring the difficulty of movement in the TigerStop®.

I;O Test Diagnostic

Checking inputs and outputs on the amplifier.

I;O Mask Configuration

Reversing I/O Panel signals for DM sensors.

Debug Mode Activation

Revealing hidden settings for advanced diagnostics.