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Tuttnauer 2540 User Manual

Tuttnauer 2540
68 pages
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OPERATION
&
MAINTENANCE
MANUAL
Electronic Table - Top Autoclaves
(With cooling option)
Models
2540, 3150, 3850, 3870, 5050, 5075 EL
Cat. No. MAN205-0035000EN Rev AA
Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands
Tel: 31 (0) 765423510, Fax: 31 (0) 765423540

Table of Contents

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Tuttnauer 2540 Specifications

General IconGeneral
BrandTuttnauer
Model2540
CategoryLaboratory Equipment
LanguageEnglish

Summary

General Information and Warranty

Incoming Inspection Procedure

Check for mechanical damage upon receipt of the autoclave.

Product Warranty Details

Information on the one-year warranty against defects in material and workmanship.

Warranty Registration and Service Contacts

Details on warranty registration and contact information for technical service departments.

Safety Instructions and Precautions

General Operational Safety Guidelines

Follow safety guidelines for operation, maintenance, and handling of the autoclave.

Periodic Safety Checks and Tests

Regular checks and tests for safety valves and assemblies are required.

Autoclave General Information

Introduction and Key Features

Overview of table-top sterilizers, their features, programs, and safety devices.

Operating Conditions and Utilities

Specifies indoor use, ambient limits, utility connections, and environmental requirements.

Construction, Load Capacity, and Emissions

Describes materials, required counter weight, and emission information.

Technical Standards and Electrical Data

Details compliance with directives/standards and electrical specifications.

Model 2540 EL Dimensions

Physical Dimensions and Reservoir Specs

Detailed dimensions, chamber size, reservoir volume, and pressure specifications for Model 2540 EL.

Model 3150 EL Dimensions

Physical Dimensions and Reservoir Specs

Detailed dimensions, chamber size, reservoir volume, and pressure specifications for Model 3150 EL.

Models 3850 & 3870 EL Dimensions

Physical Dimensions and Reservoir Specs

Detailed dimensions, chamber size, reservoir volume, and pressure specifications for Models 3850 and 3870 EL.

Models 5050 & 5075 EL Dimensions

Physical Dimensions and Reservoir Specs

Detailed dimensions, chamber size, reservoir volume, and pressure specifications for Models 5050 and 5075 EL.

Loading Capacities and Symbols

Flask Loading Capacities

Table showing capacity for Erlenmeyer and Schott medium flasks across models.

Description of Operational Symbols

Explains various symbols used in the manual for safety and operation.

Technical Specifications for EL Models

Chamber, Reservoir, Weight, and Volume Data

Comprehensive technical specifications for EL models including chamber, reservoir, weight, and shipping volume.

Water Quality Requirements

Water for Steam Generation Standards

Specifies requirements for distilled or mineral-free water for steam generation.

Reverse Osmosis Water Systems

Discusses the use of Reverse Osmosis systems for water purification.

Sterilization Programs

Program 1: Unwrapped Instruments

Sterilization of unwrapped instruments at 134°C with fast exhaust, no drying.

Program 2: Instruments with Drying

For instruments/materials needing 121°C with a 15-min drying cycle.

Program 3: Waste Sterilization

For waste materials at 121°C with a 5-min drying cycle.

Program 4: Liquid Sterilization (121°C)

For liquids at 121°C with no drying cycle.

Program 5: Liquid Sterilization (105°C)

For liquids at 105°C with no drying cycle.

Program 6: Liquids with Cooling

For materials at 121°C with cooling to 85°C, no drying.

Autoclave Control Panel Operations

Front Panel Keyboard Layout

Identifies the main sections and components of the front panel keyboard.

Selecting Sterilization Cycles

Function of the key to select available sterilization programs.

Viewing Program Parameters

Function of the key to display program parameters (Temp, Time, Dry Time).

Start, Stop, and Cancel Functions

Functions for starting, stopping, and canceling processes.

Program and Technician Settings

Function for programming clock and setting parameters by technician.

Navigation and Indicator Lights

Keys for navigation and explanation of LED indicator statuses.

Autoclave Display Information

Upper Display Row Information

Explains the content and function of the upper row of the LCD display.

Lower Display Row Information

Explains the content and function of the lower row of the LCD display.

Interpreting Display Examples

Illustrates typical display readouts for different stages and scenarios.

Display Messages and Safety Alerts

Temperature and Pressure Error Codes

Explains error messages related to temperature and pressure deviations during cycles.

Operation Interruption Handling

Describes messages and system behavior during manual stops or power failures.

Door and Other Status Alerts

Explains messages related to door status, electrode condition, and liquid handling reminders.

Printer Functionality

Printer Operation Overview

Overview of the printer's function and the data it prints during a sterilization cycle.

Understanding Printer Output Logs

Explains the format and content of the printer output log, including legends.

DPU-20 Printer Handling

Loading Paper into DPU-20

Step-by-step guide for loading paper into the DPU-20 printer.

DPU-20 Printer Safety Guidelines

Safety and operational precautions for using the DPU-20 printer.

DPU-30 Printer Handling

Loading Paper into DPU-30

Instructions for loading paper into the DPU-30 printer.

DPU-30 Printer Maintenance

Guidelines for cleaning and maintaining the DPU-30 printer.

Preparation Before Sterilization

Packaging and Wrapping Principles

Explains the purpose and requirements of packaging materials for sterilization.

Instrument Preparation Steps

Detailed steps for preparing instruments and materials before sterilization.

Packing Wrapped Instruments

Guidance on packing wrapped instruments and using specialized racks.

Loading Packs and Tubing

Instructions on how to load and arrange packs, and sterilize tubing.

Sterilization of Liquids Procedure

Guidelines for sterilizing liquids, including container requirements.

Filling the Water Reservoir

Water Filling for Models 2540-3870

Instructions for filling the water reservoir for specific models.

Water Filling for Models 5050-5075

Instructions for filling the water reservoir for specific models.

Operating Instructions

Step-by-Step Operation Guide

Step-by-step guide for operating the autoclave, from filling water to starting a cycle.

Loading and Unloading Safety

Safety guidelines for loading and unloading, including protective gear.

Principles of Correct Loading

Principles for correct loading to ensure efficient sterilization and prevent damage.

Safe Unloading Procedures

Procedures for safely unloading sterilized items and rejection criteria.

Maintenance Instructions

Routine Preventive Maintenance Schedule

Overview of maintenance operations to keep the device in good condition.

Daily and Weekly Cleaning Tasks

Daily and weekly cleaning procedures for gaskets, chambers, reservoirs, and electrodes.

Periodic Maintenance and Testing

Periodic maintenance tasks like air filter replacement and safety valve checks.

Draining and Refilling the Reservoir

Steps for draining and refilling the autoclave's water reservoir.

Cleaning the Water Strainer

Procedure for cleaning the water strainer element.

Checking Safety Valves (PED & ASME)

Monthly procedures to check PED and ASME-approved safety valves for blockage.

Replacing the Door Gasket

Instructions for replacing the door gasket on specific models.

Door Safety Systems

Safety System for Models 2540-3870

Explanation of the solenoid locking mechanism for door safety in specific models.

Door Safety System for Models 5050-5075

Details on door components, locking solenoid, microswitches, and opening device for specific models.

Cleaning with Chamber Brite™

Chamber Brite Cleaning Procedure

Step-by-step guide for cleaning the autoclave using Chamber Brite.

Important Cleaning Process Precautions

Crucial warnings and precautions for the cleaning process.

Troubleshooting Common Issues

Addressing Machine Response and Error Codes

Solutions for machine response errors and low temperature/water/pressure indicators.

Resolving High Temperature/Pressure & Leaks

Troubleshooting steps for high temp/pressure errors, door leaks, and strainer issues.

Printer and Program Change Issues

Solutions for printer malfunctions, paper feed problems, and program change errors.

Spare Parts List

Available Spare Parts and Numbers

List of spare parts with their respective part numbers for different models.

Accessories List

Available Accessories and Numbers

List of accessories with their part numbers for different models.

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