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Universal Robots UR10 Service Manual

Universal Robots UR10
123 pages
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Service Manual
Revision UR10_en_3.1.3
"Original instructions"
Robot:
UR10 with CB3.0/3.1-controller
CB3.0 valid from robot s/n 2014300001 to 2016301178
CB3.1 valid from robot s/n 2016301179

Table of Contents

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Universal Robots UR10 Specifications

General IconGeneral
Payload10 kg
Reach1300 mm
Degrees of Freedom6
Weight28.9 kg
Footprint190 mm diameter
Repeatability±0.1 mm
IP ClassificationIP54
ProgrammingPolyscope graphical user interface
Joint Range±360° on all joints
Power Consumption350 W
Communication InterfaceEthernet, Modbus TCP
Safety StandardsEN ISO 10218-1
Operating Voltage100-240 VAC, 50-60 Hz

Summary

General Information

Manual Purpose and Scope

Explains the primary goal of the manual for service operations and troubleshooting.

Company and Legal Information

Provides Universal Robots A/S contact details, copyright, and disclaimer.

Preventive Maintenance Procedures

Controller Maintenance and Inspection

Covers inspection plans, safety functions, visual checks, and filter cleaning for the controller.

Robot Arm Visual Inspection

Details visual checks for dirt, oil, cable damage, and component wear on the robot arm.

Service and Replacement of Parts

Robot Arm Part Management

Covers part return, configuration, brake release, joint separation, and torque values.

Specific Robot Arm Joint Procedures

Detailed procedures for replacing individual robot arm joints (Base, Shoulder, etc.).

Joint Calibration and Adaptation

Instructions for calibrating joints after replacement and adapting spare parts.

Joint ID Management

Procedures for changing joint identification numbers.

Controller Component Replacement

Covers handling ESD parts and replacing motherboards, safety boards, and teach pendants.

Power Supply and Distributor Replacement

Guides for replacing 48V power supply, 12V power supply, and current distributor.

Software Operations

Updating Robot Software (PolyScope)

Step-by-step instructions for downloading and installing software updates.

Updating Joint Firmware

Procedures for updating firmware on robot joints, noting version differences.

Using Magic Files for Data Backup

Instructions on using Magic files for automated data backup from the controller.

Troubleshooting and Error Diagnosis

Comprehensive Error Code Reference

Lists error codes, explanations, and suggested solutions for various robot issues.

Safety Control Board LED Indicators and Fuses

Explains the function of LED indicators and the purpose of fuses on the Safety Control Board.

Common Error Phenomena and Solutions

Troubleshooting guides for specific error displays like 'NO CONTROLLER' or 'NO CABLE'.

Electrical System Diagrams

Provides links to schematic and E-plan diagrams for electrical documentation.

Spare Parts and Service Kits

Universal Robots Part Identification

Lists item numbers and designations for controller and robot arm spare parts.

Essential Service Tool Kits

Details the contents of service kits, including tools and accessories for maintenance.

Robot Packing and Shipping Procedures

Preparing the Robot for Shipment

Instructions for safely packing the robot arm and controller box for transport.

Document Revision History

Manual Change Log

Records revisions, changes, and updates made to the service manual.

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