Upright LX31 Service Manual

Section 2 - Service and Repair Preventative Maintenance
067448-023 LX31/LX41 Electric and Bi-Energy Work Platform | European Specifications Page 2-7
P REVENTATIVE M AINTENANCE C HECK L IST
\
P REVENTATIVE M AINTENANCE K EY
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
P REVENTATIVE M AINTENANCE R EPORT
Date: ______________________________________
Owner: _____________________________________
Model No: __________________________________
Serial No: ___________________________________
Serviced By:_________________________________
Service Interval:______________________________
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil
(Bi-Energy
Models)
Check level and condition Daily
Check for leaks Daily
Change oil and filter
100
Hours
Engine Fuel
System
(Bi-Energy
Models)
Check fuel level Daily
Check for leaks Daily
Check air filter Daily
Replace fuel filter
100
Hours
Batteries
Check electrolyte level 6m
Check specific gravity 6m
Clean exterior 6m
Check battery cable condition Daily
Clean terminals 6m
Hydraulic
Fluid
Check fluid level Daily
Change filter 6m
Drain and replace fluid 2y
Hydraulic
System
Check for leaks Daily
Check hose connections 30d
Check hoses for exterior wear 30d
Emergency
Hydraulic
System
Operate the emergency lowering valve and
check for serviceability
Daily
Controller Check Switch operation Daily
Control Cable
Check the exterior of the cable for pinching,
binding or wear
Daily
Platform
Deck and
Rails
Check fasteners for proper torque Daily
Check welds for cracks Daily
Check condition of deck Daily
Tires
Check for damage Daily
Check lug nuts (torque to 205 Nm [150 ft.
lbs.])
30d
CheckTirePressure(5bar[75 PSI]) Daily
Hydraulic
Pump
Wipe clean 30d
Check for leaks at mating surfaces 30d
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30d
Drive Motors Check for operation and leaks Daily
Torque Hubs
Check for leaks Daily
Check oil level 250h/6m
Change oil after break-in 50h/30d
Change oil 1000h/2y
Steering
System
Check hardware & fittings for proper torque 6m
Grease steering pivots 30d
Check steering cylinder for leaks 30d
Elevating
Assembly
Inspect for structural cracks Daily
Check pivot points for wear 30d
Check mounting pin pivot bolts for proper
torque
30d
Check elevating arms for bending 6m
Grease linkage pins 30d
Chassis
Check hoses for pinch or rubbing points Daily
Check component mounting for proper torque 6m
Check welds for cracks Daily
Lift Cylinder
Check the cylinder rod for wear 30d
Check mounting pin pivot bolts for proper
torque
30d
Check seals for leaks 30d
Inspect pivot points for wear 30d
Check fittings for proper torque 30d
Entire Unit
Check for and repair collision damage Daily
Check fasteners for proper torque 3m
Check for corrosion - remove and repaint 6m
Lubricate 30d
Labels
Check for peeling, missing, or unreadable
labels & replace
Daily
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R

Upright LX31 Specifications

General

Brand	Upright
Model	LX31
Category	Lifting Systems
Language	English