EasyManua.ls Logo

Vacon 20 User Manual

Vacon 20
160 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
vacon
®
20
ac drives
complete user manual

Table of Contents

Other manuals for Vacon 20

Question and Answer IconNeed help?

Do you have a question about the Vacon 20 and is the answer not in the manual?

Vacon 20 Specifications

General IconGeneral
Communication OptionsModbus, CANopen, PROFIBUS, Ethernet
Protection ClassIP20
Power Range0.25 to 18.5 kW
Control MethodScalar control, Vector control
Ambient Temperature-10°C to +50°C

Summary

1. SAFETY

1.1 Warnings

Information about electrical hazards and precautions when working with the Vacon 20 frequency converter.

1.2 Safety instructions

Guidelines for safe handling, installation, and operation of the Vacon 20 frequency converter.

1.3 Earthing and earth fault protection

Proper grounding procedures for the Vacon 20 to ensure electrical safety and prevent earth faults.

1.4 Before running the motor

Pre-operation checks and safety considerations before starting the motor connected to the Vacon 20.

2. RECEIPT OF DELIVERY

2.1 Type designation code

Explanation of the Vacon 20 product identification code and its components.

2.2 Storage

Recommended storage conditions and temperature for the Vacon 20 frequency converter.

2.3 Maintenance

Recommended maintenance intervals and actions for ensuring the longevity of the Vacon 20.

2.4 Warranty

Details regarding the warranty terms and conditions for the Vacon 20 frequency converter.

2.5 Manufacturer’s declaration of conformity

Statement of compliance with relevant EU directives and standards for the Vacon 20.

3. INSTALLATION

3.1 Mechanical installation

Procedures and guidelines for mounting the Vacon 20 frequency converter.

3.1.1 Vacon 20 dimensions

Technical drawings and specifications for the physical dimensions of Vacon 20 units.

3.1.2 Cooling

Requirements for adequate ventilation and free space around the Vacon 20 for effective cooling.

3.1.3 Power losses

Graphs showing power loss at different switching frequencies and motor shaft powers.

3.1.4 EMC levels

Explanation of EMC categories (C1-C4) and installation environments for the Vacon 20.

3.1.5 Changing the EMC protection class from C2 or C3 to C4

Instructions on how to modify the EMC protection class by adjusting capacitors or jumpers.

3.2 Cabling and connections

General guidance on connecting cables for power and control interfaces of the Vacon 20.

3.2.1 Power cabling

Specific instructions for connecting power cables to the Vacon 20 terminals, including torque specifications.

3.2.2 Control cabling

Specific instructions for routing and installing control cables for the Vacon 20.

3.2.3 Allowed option boards in Vacon20

Information on compatible option boards that can be installed in the Vacon 20 slots.

3.2.4 Screw of cables

Details on screw types and quantities for securing various cables to the Vacon 20 terminals.

3.2.5 Cable and fuse specifications

Recommended cable types, fuse ratings, and specifications for different EMC categories.

3.2.6 General cabling rules

Best practices for cable placement, routing, and connection to ensure signal integrity and safety.

3.2.7 Stripping lengths of motor and mains cables

Recommended stripping lengths for cables to ensure proper connection and earthing.

3.2.8 Cable installation and the UL standards

Guidelines for installing cables according to UL regulations and standards.

3.2.9 Cable and motor insulation checks

Procedures for checking the insulation resistance of motor and mains cables for faults.

4. COMMISSIONING

4.1 Commissioning steps of Vacon 20

Step-by-step guide for the initial setup and commissioning of the Vacon 20 frequency converter.

5. FAULT TRACING

6. VACON 20 APPLICATION INTERFACE

6.1 Introduction

Overview of the Vacon 20's control board capabilities and available I/O signals.

6.2 Control I / O

Detailed description of the Vacon 20's general purpose I/O configuration and signal connections.

7. CONTROL PANEL

7.1 General

General description of the Vacon 20 control panel, its display, and buttons.

7.2 Display

Explanation of the Vacon 20's alphanumeric LCD display segments, arrowheads, and unit symbols.

7.3 Keypad

Description of the Vacon 20 control panel keypad, its buttons, and their functions.

7.4 Navigation on the Vacon 20 control panel

Guide to navigating menus and editing parameters on the Vacon 20 control panel.

7.4.1 Main menu

Overview of the Vacon 20's software menu structure, including main and submenus.

7.4.2 Reference menu

Instructions on how to use the reference menu to change frequency reference values on the Vacon 20.

7.4.3 Monitoring menu

Explanation of how to browse monitoring values and status of control settings on the Vacon 20 display.

7.4.4 Parameter menu

Guide to accessing and editing parameters within the Vacon 20's parameter menu.

7.4.5 System menu

Description of the Vacon 20's system menu, including fault, field bus, and system parameter submenus.

8. STANDARD APPLICATION PARAMETERS

8.1 Quick setup parameters

List and explanation of quick setup parameters for the Vacon 20, accessible via virtual menu.

8.2 Motor settings

Parameters for configuring motor characteristics, control mode, and U/f ratio.

8.3 Start / stop setup

Parameters for defining start and stop functions, including control place selection and logic.

8.4 Frequency references

Parameters for setting frequency references, including preset speeds and motor potentiometer settings.

8.5 Ramps and brakes setup

Parameters for configuring acceleration, deceleration ramps, and braking functions.

8.6 Digital inputs

Parameters for configuring the function of digital inputs for control signals and preset speeds.

8.7 Analogue inputs

Parameters for configuring analogue inputs for signal range, custom scaling, and filtering.

8.8 Pulse train / Encoder

Parameters for pulse train and encoder inputs, including frequency interpretation and configuration.

8.9 Digital outputs

Parameters for configuring digital outputs (RO1, RO2, DO1) to signal drive status and events.

8.10 Analogue outputs

Parameters for configuring analogue outputs, including signal selection, scaling, and filtering.

8.11 Fieldbus Data-Mapping

Parameters for mapping Vacon 20 data to fieldbus output process data.

8.12 Prohibited Frequencies

Parameters for defining frequency ranges that should be avoided due to mechanical resonance.

8.13 Limit Supervisions

Parameters for setting supervision limits for output frequency, torque, and temperature.

8.14 Protections

Parameters for configuring motor protections such as stall, underload, and thermal protection.

8.15 Fault autoreset parameters

Parameters for configuring automatic restart after certain fault conditions.

8.16 PID control parameters

Parameters for setting up the PID controller, including setpoint source and gains.

9. PARAMETER DESCRIPTIONS

9.1 Motor settings

Detailed explanations of parameters related to motor characteristics, control mode, and U/f ratio.

9.2 Start / stop setup

Detailed explanations of parameters for start/stop logic, control place selection, and start/stop functions.

9.3 Frequency references

Detailed explanations of parameters for setting frequency references, including preset speeds and motor potentiometer.

9.4 Ramps & brakes setup

Detailed explanations of parameters for configuring acceleration, deceleration ramps, and braking functions.

9.5 Digital inputs

Detailed explanations of parameters for configuring digital input functions.

9.6 Analogue inputs

Detailed explanations of parameters for configuring analogue input signal range, scaling, and filtering.

9.7 Pulse train / Encoder

Detailed explanations of parameters for pulse train and encoder inputs, including configuration.

9.8 Digital outputs

Detailed explanations of parameters for configuring digital output signals for status and events.

9.9 Analogue outputs

Detailed explanations of parameters for configuring analogue output signals, including selection, scaling, and filtering.

9.10 Fieldbus Data-Mapping

Detailed explanations of parameters for mapping data to fieldbus output process data.

9.11 Prohibited Frequencies

Detailed explanations of parameters for defining frequency ranges to avoid, such as for mechanical resonance.

9.12 Protections

Detailed explanations of parameters for motor protections like stall, underload, and thermal protection.

9.13 Automatic reset

Detailed explanations of parameters for configuring automatic restart after fault conditions.

9.14 PID control parameters

Detailed explanations of parameters for PID controller setup, including gains and timing.

9.15 Application setting

Parameters for setting up the drive for different applications using the startup wizard.

9.16 System parameter

Parameters related to system settings, including password protection and software information.

10. TECHNICAL DATA

10.1 Vacon 20 technical data

Comprehensive technical specifications for the Vacon 20 frequency converter, including electrical and mechanical data.

10.2 Power ratings

Tables detailing power ratings, loadability, and input current for different Vacon 20 models.

10.3 Brake resistors

Information on recommended brake resistors and their compatibility with Vacon 20 drives.

Related product manuals