Contents
1 Welcome 5
1.1 About this document 5
1.2 Used symbols 5
1.3 Structure of safety notes 5
2 General safety instructions 6
3 Operating regulations 8
3.0.1 Intended use 8
3.0.2 Controlling the machine through software 8
3.0.3 Maintenance and cleaning 8
3.0.4 Spindle 8
3.0.5 Unattended operation 8
3.0.6 Transportation and storage 9
4 Machine overview 10
4.1 Front side of the machine 10
4.2 Rear side of the machine 10
4.3 Working chamber door 11
4.4 Multi-purpose compartment 11
4.5 Working chamber 12
4.6 CAM computer 13
4.7 Anti-soiling concept 13
4.8 Sound emission 14
4.9 Location of the identification plate & serial number 14
4.10 Axes 14
4.10.1 Linear axes 14
4.10.2 Rotary axes 14
4.11 Technical data 15
5 Installing the machine 17
5.1 Checking the scope of delivery 17
5.2 Choosing the installation site 18
5.3 Machine installation (schema) 19
5.4 Installing the pneumatics 20
5.4.1 Overview compressed air regulator 20
5.4.2 Installing the pneumatic hose 21
5.4.3 Adjusting the air pressure with the compressed air
regulator 21
5.5 Installing the air extraction system 22
5.5.1 Requirements for the suction unit 22
5.5.2 Installing the suction unit 22
5.5.3 Connecting the suction hose with the optional hose
connection 22
5.5.4 Installing the switching unit 23
5.6 Establishing the electric connection 24
5.7 Integrating the machine into the network 24
5.8 Configuring the webcam 28
5.8.1 What to do when devices are in use in SX Virtual
Link 29
5.8.2 What to do if the machine is unreachable 29
5.8.3 Network configuration via the machine's web
server 29
5.8.4 Resetting the network configuration to factory
defaults 29
5.9 Removing the transport lock 30
6 Operation: Preparing jobs 31
6.1 Starting the machine 31
6.2 Starting the machine with a tool in the collet chuck 31
6.3 Switching off the machine 32
6.4 Opening & closing the working chamber door 32
6.5 Opening & closing the multi-purpose compartment 33
6.6 Exchanging the cooling liquid and cleaning the tank 33
6.6.1 Cooling lubricant 34
6.6.2 Determining the pH value of the cooling liquid
with test strips 34
6.6.3 Emptying the strainer basket 34
6.6.4 Exchanging or filling in the cooling liquid 34
6.7 Mounting & removing blanks 37
6.7.1 Mounting blocks to the block holder 37
6.7.2 Mounting the block holder in the working chamber39
6.7.3 Mounting discs in the working chamber 39
6.7.4 Using an optional abutment holder 40
6.7.5 Operating the blank changer 40
6.7.6 Change position of the blank magazine 40
6.7.7 Mounting discs & block holders to the blank
magazine 41
6.8 Managing tools 43
6.8.1 Inserting and exchanging tools 43
6.9 Deactivating and activating the ionizer 45
7 Operation: Executing jobs 46
7.1 Starting jobs 46
7.2 Aborting machining 46
7.3 DirectClean Technology 47
7.4 Job interruptions and job abortions 48
7.4.1 How to proceed in case of a job interruption 48
7.4.2 How to proceed in case of a machine malfunction 48
7.4.3 How to proceed in case of a tool breakage 48
7.4.4 How to proceed in case of a power failure 49
7.5 Emergency opening of the working chamber door 50
7.6 Releasing a stuck tool magazine 51
8 Maintenance and do-it-yourself 53
8.1 Basic maintenance 53
Original Operating Instructions:R5
Version: 12/16/2021
EN 3