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VHF K5+ User Manual

VHF K5+
318 pages
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K5+
Original Operating
Instructions
dentalportal.info
Originalbetriebsanleitung
Instrucciones de uso originales
Mode d’emploi d’origine
Istruzioni d’uso originali

Table of Contents

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VHF K5+ Specifications

General IconGeneral
BrandVHF
ModelK5+
CategoryDental equipment
LanguageEnglish

Summary

Welcome and Document Overview

Document Overview

Information about the document's purpose and target audience.

Instructional Symbols

Explanation of symbols used in the instructions for clarity.

Safety Information Structure

Details on how safety information is presented and signal words used.

General Safety Instructions

Safe Machine Operation

Warnings and guidelines for safe machine operation.

Electrical Shock Hazards

Hazards associated with electrical components and water.

Health and Environmental Hazards

Risks from harmful materials, dust, and ionizer emissions.

Moving Parts Hazards

Dangers from moving axes and spindle.

Slip and Fall Hazards

Precautions against tripping and slipping in the work area.

Cuts and Burns Hazards

Hazards from touching sharp edges or hot parts.

Lighting Impact on Operation

Impact of poor lighting on judgment and precision.

Maintenance-Related Injury Risk

Consequences of neglecting machine maintenance.

Ergonomic Health Risks

Ergonomic considerations for user health.

Working Chamber Door Injury Risk

Hazards associated with opening/closing the chamber door.

Operating Regulations

Intended Use

Specifies the intended use and limitations of the machine and software.

Software Control

How to control the machine using dedicated applications.

Maintenance and Cleaning Importance

Importance of regular maintenance for machine longevity.

Spindle Handling

Information about the high-precision spindle and its handling.

Unattended Operation

Conditions and risks associated with unattended operation.

Transportation and Storage

Guidelines for safe transport, storage, and repackaging.

Machine Overview

Front View Components

Identification of components on the front of the machine.

Connection Panel Details

Details of the machine's connection ports.

Working Chamber Door Operation

Description of the working chamber door and its operation.

Working Chamber Overview

Overview of the working chamber, its components, and lighting status indicators.

Accessories Container

Location and purpose of the accessories container.

Anti-Soiling System

Explanation of the system designed to reduce soiling and wear.

CAM Computer Requirements

Requirements for the computer and software used to operate the machine.

Sound Emission Information

Information on sound levels during operation and measurement conditions.

Identification Plate Location

Where to find the machine's identification plate and serial number.

Machine Axes Overview

Description of the machine's linear and rotary axes.

Technical Specifications

Detailed technical specifications of the machine.

Installing the Machine

Scope of Delivery Check

List of items included in the machine delivery and how to check them.

Installation Site Selection

Criteria for selecting a suitable installation location and required distances.

Installation Diagram

Diagram illustrating the machine installation and connections.

Electrical Connection

Instructions for connecting the machine to the power supply.

Transport Lock Removal

Steps to remove the transport lock before initial operation.

Pneumatics Installation

Guidelines for installing the pneumatic system and air supply.

Compressed Air Regulator Overview

Description and connections of the compressed air regulator.

Pneumatic Hose Installation

Steps for connecting the pneumatic hose.

Adjusting Air Pressure

How to set and monitor the air pressure using the regulator.

Air Extraction System Installation

Overview of components and requirements for the air extraction system.

Suction Unit Requirements

Specific properties required for the suction unit.

Suction Unit Installation

Steps for installing the suction unit.

Suction Hose Connection

Instructions for connecting the suction hose using an optional connection.

Switching Unit Installation

Procedure for installing the optional switching unit for automatic suction control.

Network Integration

How to connect the machine to the network and send commands.

SX Virtual Link & DENTALCNC Configuration

Detailed steps for configuring SX Virtual Link and DENTALCNC.

Webcam Configuration

Steps to configure the machine's webcam in DENTALCNC.

Network Configuration Tips

Tips for network connection, device usage, and troubleshooting.

Device Usage in SX Virtual Link

How to manage device access when multiple computers use SX Virtual Link.

Machine Unreachable Troubleshooting

Troubleshooting steps if the machine cannot be accessed over the network.

Web Server Network Configuration

Using the machine's web server for network setup and diagnostics.

Network Configuration Reset

How to reset network settings to default configurations.

Operation: Preparing Jobs

Starting the Machine

Step-by-step guide to starting the machine and ensuring readiness.

Starting with Tool in Chuck

Procedure to safely start the machine when a tool is already in the spindle.

Switching Off the Machine

Instructions for safely powering down the machine.

Blank Mounting and Removal

Information on the types of blanks and how to mount them.

Mounting Discs

Detailed steps for mounting discs into the blank holder.

Mounting Blocks to Holder

Instructions on how to mount blocks onto the block holder.

Mounting Block Holder

Steps to install the block holder into the machine's working chamber.

Optional Abutment Holder

Information on using an optional holder for prefabricated abutments.

Tool Management

Guidelines for handling and managing tools, including warnings about improper tools.

Inserting and Exchanging Tools

Procedures for inserting new tools and exchanging worn ones.

Ionizer Control

How to enable or disable the ionizer using DENTALCNC.

Operation: Executing Jobs

Starting Machining Jobs

Prerequisites and steps for starting a machining job.

Aborting Machining Jobs

Procedures for stopping a machining job prematurely.

Job Interruption and Abortion

Reasons for job interruptions and abortions, and how to proceed.

Handling Job Interruptions

Steps to take when a job is interrupted due to insufficient air or vacuum.

Handling Machine Malfunctions

Procedures to follow in case of a critical machine malfunction.

Handling Tool Breakage

Steps to take when a tool breaks during machining.

Handling Power Failures

Actions to take after a power failure, including emergency opening.

Emergency Chamber Door Opening

Instructions for performing an emergency opening of the chamber door.

Maintenance and Do-It-Yourself

Maintenance Section Overview

Overview of the maintenance tasks available in DENTALCNC.

Basic Maintenance Tasks

Routine maintenance tasks requiring minimal skills.

Preventive Maintenance Scheduling

Information on scheduled preventive maintenance.

Service and Support

Contact information for customer service and service appointments.

Wear Parts Information

Explanation of wear parts, warranty, and useful life.

Working Chamber Cleaning

Detailed procedure for cleaning the working chamber and its components.

Additional Cleaning Procedures

Additional cleaning tasks, including webcam and view window.

Collet Chuck Cleaning

Steps for cleaning the collet chuck using the spindle service set.

Compressed Air Regulator Check

How to check the compressed air regulator for contamination.

Water Separator Check

Procedure to check the water separator for condensate.

Filter Cartridge Exchange/Cleaning

Steps to exchange or clean the filter cartridge in the water separator.

Housing Cleaning

Guidelines for cleaning the machine housing without causing damage.

Main Fuse Exchange

Procedure for replacing the main fuse.

Axis Calibration

Information on axis calibration, its risks, and when it's necessary.

Tool Magazine Insert Replacement

Procedure for replacing worn tool magazine inserts.

Blank Holder Clamping System Replacement

Steps to replace the blank holder clamping system.

Software and Firmware Updates

Importance and procedure for updating machine software and firmware.

Manufacturing Software Update

Methods for updating DENTALCAM and DENTALCNC.

Machine Firmware Update

Manual procedure for updating the machine's firmware.

Maintenance Schedule Table

A comprehensive table outlining maintenance tasks, intervals, and procedures.

User-Replaceable Wear Parts

List of wear parts that users can replace and their recommended intervals.

Customer Service Wear Parts

Wear parts requiring professional exchange by customer service.

Disposal

Machining Residue Disposal

Regulations for safely disposing of machining residues.

Machine Disposal

Procedures and regulations for disposing of the machine itself.

Troubleshooting

Cannot Open Working Chamber Door

Troubleshooting steps for issues with opening the working chamber door.

Power Failure at Installation Site

Diagnosing issues related to power availability at the installation site.

Electricity Availability Check

Checking for electrical power at the installation site.

Blocked Door Troubleshooting

Troubleshooting a blocked working chamber door.

Machine Not Referencing

Solutions for when the machine fails to reference after setup.

Jobs Not Executing

Troubleshooting jobs not executing despite computer connection.

Poor Machining Results / Tool Breakage

Diagnosing and resolving issues with machining quality and tool breakage.

Blank Mounting Verification

Checking for correct blank mounting to ensure proper machining.

Blank Holder Contamination Check

Checking blank holder components for contamination.

Measuring Key Contamination

Cleaning and checking the measuring key for contamination.

Tool Wear Check

Inspecting tools for wear and checking their life values.

Tool Shank Ring Check

Verifying tool shank rings are correctly positioned.

Tool Magazine Insert Wear

Checking for wear in tool magazine inserts.

Job Parameter vs. Blank Parameter Match

Ensuring job and blank parameters match for correct machining.

Latest Software Version Check

Verifying the use of the latest software version.

Object File Quality Check

Checking the quality of CAD/STL files for machining.

Collet Chuck Contamination/Seating

Diagnosing issues with the collet chuck's seating or cleanliness.

Collet Chuck Exchange Interval

Checking if the collet chuck has been exchanged within the recommended interval.

Low Vacuum Job Interruption

Troubleshooting low vacuum issues interrupting jobs.

Compressed Air Regulator Setting

Checking and adjusting the compressed air regulator settings.

External Air Supply System Errors

Diagnosing errors originating from the external compressed air supply.

Fluctuating Air Pressure Issues

Addressing issues with fluctuating air pressure causing job interruptions.

Suction Unit Operation Check

Checking if the suction unit is correctly powered and functioning.

Suction Unit Filter/Container Fullness

Checking the suction unit's filter and container for fullness.

Suction Unit Auto-Tapping Function

Adjusting the tapping interval for the suction unit's automatic function.

Drilling Tool Magazine Inserts

Procedure for drilling holes into new tool magazine inserts.

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