Contents
1 Welcome 5
1.1 About this document 5
1.2 Used symbols 5
1.3 Structure of safety notes 5
2 General safety instructions 6
3 Operating regulations 8
3.0.1 Intended use 8
3.0.2 Controlling the machine through software 8
3.0.3 Maintenance and cleaning 8
3.0.4 Spindle 8
3.0.5 Unattended operation 8
3.0.6 Transportation and storage 9
4 Machine overview 10
4.1 Front side of the machine 10
4.2 Connection panel 10
4.3 Working chamber door 10
4.4 Working chamber 11
4.5 Accessories container 12
4.6 Anti-soiling concept 12
4.7 CAM computer 12
4.8 Sound emission 13
4.9 Location of the identification plate & serial number 13
4.10 Axes 13
4.10.1 Linear axes 13
4.10.2 Rotary axes 13
4.11 Technical data 14
5 Installing the machine 15
5.1 Checking the scope of delivery 15
5.2 Choosing the installation site 16
5.3 Machine installation (schema) 17
5.4 Establishing the electric connection 18
5.5 Removing the transport lock 18
5.6 Installing the pneumatics 19
5.6.1 Overview compressed air regulator 20
5.6.2 Installing the pneumatic hose 20
5.6.3 Adjusting the air pressure with the compressed air
regulator 21
5.7 Installing the air extraction system 22
5.7.1 Requirements for the suction unit 22
5.7.2 Installing the suction unit 22
5.7.3 Connecting the suction hose with the optional hose
connection 22
5.7.4 Installing the switching unit 23
5.8 Integrating the machine into the network 24
5.9 Configuring the webcam 27
5.9.1 What to do when devices are in use in SX Virtual
Link 28
5.9.2 What to do if the machine is unreachable 28
5.9.3 Network configuration via the machine's web
server 28
5.9.4 Resetting the network configuration to factory
defaults 28
6 Operation: Preparing jobs 29
6.1 Starting the machine 29
6.2 Starting the machine with a tool in the collet chuck 30
6.3 Switching off the machine 30
6.4 Mounting & removing blanks 31
6.4.1 Mounting discs in the working chamber 31
6.4.2 Mounting blocks to the block holder 32
6.4.3 Mounting the block holder in the working chamber34
6.4.4 Using an optional abutment holder 34
6.5 Managing tools 34
6.5.1 Inserting and exchanging tools 35
6.6 Deactivating and activating the ionizer 36
7 Operation: Executing jobs 37
7.1 Starting jobs 37
7.2 Aborting machining 37
7.3 Job interruptions and job abortions 38
7.3.1 How to proceed in case of a job interruption 38
7.3.2 How to proceed in case of a machine malfunction 38
7.3.3 How to proceed in case of a tool breakage 38
7.3.4 How to proceed in case of a power failure 39
7.4 Emergency opening of the working chamber door 39
8 Maintenance and do-it-yourself 41
8.1 Maintenance section 41
8.2 Basic maintenance 41
8.3 Preventive maintenance 41
8.4 Where to get service? 41
8.5 Definition of wear parts 41
8.6 Cleaning the working chamber 42
8.7 Cleaning the collet chuck 43
8.8 Checking the compressed air regulator 45
8.8.1 Checking the water separator for condensate 46
8.8.2 Exchanging/ cleaning the contaminated filter cart-
ridge 46
8.9 Cleaning the housing 46
8.10 Exchanging the main fuse 46
8.11 Calibrating the axes 47
8.12 Replacing the tool magazine inserts 48
Original Operating Instructions:K5+
Version: 12/16/2021
EN 3
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