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VHF R5 User Manual

VHF R5
426 pages
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R5
Original Operating
Instructions
dentalportal.info
Originalbetriebsanleitung
Instrucciones de uso originales
Mode d’emploi d’origine
Istruzioni d’uso originali

Table of Contents

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VHF R5 Specifications

General IconGeneral
BrandVHF
ModelR5
CategoryDental equipment
LanguageEnglish

Summary

1 WELCOME

About This Document

Information about the manual's purpose and target audience.

Used Symbols

Explanation of symbols and icons used in the document.

Structure of Safety Notes

Explains the structure of safety notes and signal words.

2 GENERAL SAFETY INSTRUCTIONS

DANGER and WARNING Hazards

Hazards that can result in death or serious injury.

CAUTION and Risk of Injury

Hazards that can result in minor to moderate injury or cuts/burns.

Health and Ergonomic Risks

Health risks from cooling lubricant, lighting, and posture.

3 OPERATING REGULATIONS

Intended Use

Specifies the intended purpose and application of the machine.

Machine Control via Software

How to control the machine using specific software applications.

Maintenance and Cleaning Importance

Importance of regular maintenance and cleaning for machine longevity.

Spindle and Unattended Operation

Information on spindle usage and unattended operation risks.

Transportation and Storage

Procedures and precautions for transporting and storing the machine.

4 MACHINE OVERVIEW

Machine Front and Rear Views

Identifies key components on the front and rear of the machine.

Working Chamber Door and Compartment

Details on the working chamber door and multi-purpose compartment.

Working Chamber Components

Details of the working chamber and its internal components.

Chamber Lighting, CAM Computer, and Anti-Soiling

Working chamber lighting, CAM computer requirements, and anti-soiling concept.

Sound Emission and Axes

Information on noise levels and the machine's linear/rotary axes.

Technical Data and Specifications

Detailed specifications, dimensions, and technical data of the machine.

5 INSTALLING THE MACHINE

Checking Scope of Delivery

List of items included in the machine delivery.

Choosing Installation Site and Distances

Criteria for site selection and required clearance distances.

Machine Installation Schema

Schematic diagram of machine installation connections.

Installing Pneumatics and Air Regulator

Steps for installing pneumatics, including safety warnings.

Pneumatic Hose and Air Pressure Adjustment

Installing the pneumatic hose and adjusting air pressure.

Installing Air Extraction System

Requirements and steps for installing the suction unit and hose.

Installing Switching Unit

Instructions for installing the optional switching unit.

Electric Connection and Network Integration

Establishing electric connection and integrating into the network.

Configuring SX Virtual Link and DENTALCNC

Steps to configure SX Virtual Link and DENTALCNC software.

Configuring the Webcam

Steps to configure the machine's webcam.

Network Configuration Tips and Troubleshooting

Network configuration, device usage, reachability, and reset procedures.

Removing the Transport Lock

Steps to remove the transport lock before initial operation.

6 OPERATION: PREPARING JOBS

Starting the Machine

Procedures for starting the machine and its basic operation.

Starting with Tool in Collet Chuck

How to handle starting the machine with a tool in the collet chuck.

Switching Off the Machine

Safe procedures for switching off the machine.

Opening and Closing Working Chamber Door

Instructions for opening and closing the chamber door.

Multi-purpose Compartment and Cooling Liquid

Operating the compartment and procedures for cooling liquid exchange.

Cooling Lubricant, pH Value, and Strainer Basket

Details on lubricant, pH testing, and emptying the strainer basket.

Exchanging Cooling Liquid

Step-by-step guide for exchanging the cooling liquid.

Mounting and Removing Blanks

How to mount different types of blanks onto the machine.

Mounting Block Holders and Discs

Procedures for mounting block holders and discs directly.

Abutment Holder, Blank Changer, and Magazine Position

Using optional holders, operating the blank changer, and magazine positioning.

Mounting Discs and Block Holders to Blank Magazine

How to mount blanks and holders into the blank magazine.

Managing Tools

Information on tool management, insertion, and exchange.

Deactivating and Activating the Ionizer

How to control the ionizer function via DENTALCNC.

7 OPERATION: EXECUTING JOBS

Starting and Aborting Jobs

Procedures for starting and aborting machining jobs.

DirectClean Technology

Explanation of DirectClean features for machine cleanliness.

Job Interruptions and Malfunctions

Handling job interruptions, malfunctions, and tool breakages.

Handling Power Failures

Procedures for dealing with power failures during operation.

Emergency Opening of Working Chamber Door

Safe procedures for emergency opening of the working chamber door.

Releasing a Stuck Tool Magazine

Steps to release a jammed tool magazine.

8 MAINTENANCE AND DO-IT-YOURSELF

Maintenance Overview and Service

Overview of maintenance types, service contacts, and wear parts.

Working Chamber Cleaning

Importance and initial steps for cleaning the working chamber.

Daily Working Chamber Cleaning

Detailed steps for performing daily cleaning of the working chamber.

Weekly Working Chamber Cleaning

Procedures for performing weekly cleaning tasks.

Cleaning View Window and Multi-purpose Compartment

Instructions for cleaning the view window and compartment.

Cleaning the Collet Chuck

Detailed steps for cleaning the collet chuck.

Cleaning the Nozzle Plate

How to clean the nozzle plate.

Exchanging the Carbon Filter

Steps for exchanging the carbon filter in the cooling liquid system.

Exchanging Gasket and Valves of Blank Holder

Procedures for replacing the blank holder's gasket and valves.

Cleaning Cooling Liquid Tank Coupling

Instructions for cleaning the cooling liquid tank coupling.

Exchanging Cooling Liquid Tank Coupling

Steps for exchanging the coupling of the cooling liquid tank.

Cleaning Cooling Liquid System and Air Regulator

Steps for cleaning the cooling system and checking the air regulator.

Exchanging Filter Cartridge and Cleaning Housing

How to exchange the filter cartridge and clean the machine housing.

Exchanging Main Fuse and Calibrating Axes

Procedures for replacing the main fuse and calibrating machine axes.

Replacing Tool Magazine Inserts

How to replace worn tool magazine inserts.

Updating Software and Firmware

Instructions for updating manufacturing software and machine firmware.

Maintenance Table

Summary of maintenance tasks, intervals, procedures, and tools.

9 DISPOSAL

Disposing of Cooling Liquid and Machine

Regulations and procedures for proper disposal of cooling liquid and the machine.

10 TROUBLESHOOTING

Cannot Open Working Chamber Door

Troubleshooting steps for an unopenable chamber door.

Machine Not Referencing After Setup

Steps to resolve issues when the machine fails to reference.

Unsatisfactory Machining Results or Tool Breakage

Troubleshooting for poor results, tool issues, blank mounting, and contamination.

Tool and Blank Parameter Issues

Checks for tool wear, magazine inserts, job/blank parameter correspondence, and software version.

Collet Chuck and Flow Rate Problems

Troubleshooting collet chuck issues and low coolant flow rate.

Air Pressure and Vacuum Problems

Troubleshooting low air pressure and vacuum issues.

Air Pressure Fluctuations and Suction Unit Issues

Addressing air pressure fluctuations and suction unit problems.

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