EasyManua.ls Logo

WinGD X92-B User Manual

WinGD X92-B
460 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation Manual
X92-B
Issue 002 2021-11
Winterthur Gas & Diesel Ltd. Schützenstrasse 3 Tel. +41 (0)52 264 8844
Winterthur Gas & Diesel AG P.O. Box 414, 8401 Fax +41 (0)52 264 8866
Winterthur Gas & Diesel S.A. Winterthur, Switzerland www.wingd.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the WinGD X92-B and is the answer not in the manual?

WinGD X92-B Specifications

General IconGeneral
BrandWinGD
ModelX92-B
CategoryEngine
LanguageEnglish

Summary

Introduction

Operation Manual - change record

Details the revisions and updates made to the operation manual across different issues.

Preface

Provides general information and guidelines for using the manual and operating the engine.

Technical documentation set

Lists the various documents comprising the technical documentation for the engine.

Data module codes (descriptive data)

Explains the structure and meaning of data module codes used for descriptive information.

Data module codes (procedural data)

Defines the structure and usage of data module codes for procedural information.

About this book

Defines general text conventions, illustrations, cross-references, instructions, notes, and decimal separators.

Warnings

Explains the structure of warnings (signal word, hazard, procedure) and hazard levels (WARNING, CAUTION).

About the engine

Describes the engine's component grouping and general structure.

Engine sides and ends - names

Defines the terminology for engine sides, ends, and associated components.

Numbering of items

Explains the numbering convention used for engine components.

List of abbreviations

Provides a comprehensive list of abbreviations and acronyms used in the manual.

Safety

Safety precautions and safety guidelines

Details general safety precautions for engine operation and maintenance, including tools, spare parts, and hazards.

Contamination and fire in the scavenge air spaces

Discusses causes of contamination, blow-by, and potential fire hazards in scavenge air spaces.

Fire-fighting in the scavenge air space

Outlines procedures, personnel, and equipment required for fighting fires in the scavenge air space.

Explosions in the crankcase

Explains the causes of crankcase explosions, primarily due to oil mist.

Prevent explosions in the crankcase

Details safety precautions and procedures to prevent crankcase explosions.

Access to engine spaces

Provides safety guidelines and procedures for safely accessing engine spaces.

Design and function of the engine

Short description of the engine

Provides a brief overview of the engine's design, including its two-stroke crosshead type and control system.

Use of the engine

Defines the intended use, operating ranges, and correct usage guidelines for the engine.

The relation between engine and propeller

Explains the relationship between engine speed, power, and propeller performance (FPP).

Design and function of systems

General for systems

Introduces the engine systems, line codes, and simplified descriptions used in the manual.

Cooling water system

Describes the components and function of the engine's cooling water system.

Wash-water system

Explains the purpose and components of the wash-water system for the scavenge air cooler.

System oil system

Details the components and function of the system oil lubrication for various engine parts.

Servo oil system

Describes the servo oil system's components and function in controlling engine parts.

Cylinder oil system

Explains the cylinder oil system, including lubrication, filters, and the iCAT system.

Starting air system

Covers the components and operation of the starting air system for engine rotation.

Scavenge air system

Details the scavenge air system, including its components like receivers, turbochargers, and coolers.

Control air system

Explains the control air system, its components, and its role in supplying air to valves.

Exhaust gas system

Describes the exhaust gas system, including valves, manifolds, and turbocharger connections.

Fuel system

Details the fuel system's components and functions, including pumps, rails, and injection valves.

LP Selective catalytic reduction system

Explains the optional LP SCR system for reducing nitrogen oxides in exhaust gas.

LP SCR control system

Covers the tasks and configuration of the LP SCR control system.

Control box E70

Describes the switches and indicators on control box E70.

Control box E71

Details control box E71 and its switches located below the LDU-20.

Control boxes E72 and E73

Describes control boxes E72 (without SPC) and E73 (with SPC) and their switches.

LDU-20 pages

Explains the LDU-20 panel pages, including the LP SCR SYSTEM STATUS (MAIN PAGE).

Steam production control system

Describes the steam production control system (SPC) and its integration with SCR system.

Design and function of components

Group 1 - Engine frame and bearings

Details the components of the engine frame and bearings, including the bedplate.

Main bearing

Explains the function and installation of main bearings that support the crankshaft.

Thrust bearing

Describes the thrust bearing's role in transmitting axial thrust from the propeller to the bedplate.

Monoblock column

Details the monoblock column, its middle position, and relief valves.

Tie rod

Explains the function of tie rods in securing the cylinder block, column, and bedplate.

Group 2 - Cylinder

Details the components related to the engine cylinder, including the liner.

Cylinder liner

Describes the cylinder liner's role, seal, and antipolishing ring.

Lubricating quill

Explains the function of lubricating quills in spraying oil onto the cylinder liner wall.

Piston rod gland

Details the piston rod gland's function in sealing oil and preventing contamination.

Direct controlled injection valve

Describes the injection valves, their function in spraying fuel, and ECS control.

Starting valve

Explains the starting valve's function in supplying pressurized air for engine start and speed control.

Exhaust valve

Details the exhaust valve's function in releasing combustion exhaust gas.

Group 3 - Crankshaft, connecting rod and piston

Covers the components related to the engine's crankshaft, connecting rod, and piston.

Crankshaft

Describes the crankshaft's role in transmitting power and its associated components.

Torsional vibration damper

Explains the function of torsional vibration dampers in reducing shafting system vibrations.

Axial vibration damper

Details the axial vibration damper's role in reducing crankshaft axial vibrations.

Turning gear

Describes the turning gear mechanism used for slowly rotating the crankshaft.

Connecting rod and connecting rod bearing

Explains the connecting rod's function in converting linear piston motion to circular crankshaft motion.

Crosshead and guide shoe

Details the crosshead's role in guiding the piston rod and absorbing lateral forces.

Piston

Describes the piston's movement, sealing function, and force transmission.

Group 4 - Supply unit drive and control components

Covers components related to the supply unit drive and control systems.

Supply unit drive

Explains the supply unit drive installation and its function in operating pumps.

Starting air shut-off valve

Details the starting air shut-off valve, its positions, and operation.

Control air supply

Describes the control air supply system and its pressure regulation.

Local maneuvering stand for UNIC

Explains the local maneuvering stand and its control panel components.

Pick-up for speed measurement

Details the proximity sensors used for measuring engine speed and safety systems.

Group 5 - Supply unit, pumps and control valves

Covers components related to the supply unit, pumps, and control valves.

Servo oil pump

Explains the function and operation of servo oil pumps.

Supply unit

Describes the supply unit, which houses servo oil and fuel pumps.

Fuel pump

Details the fuel pump's function in supplying high-pressure fuel and its operational aspects.

Pressure control valve

Explains the pressure control valve's role in regulating fuel rail pressure.

Flow limiting valve

Describes the flow limiting valve's function in controlling fuel quantity to cylinders.

Exhaust valve control unit

Details the exhaust valve control unit (VCU) and its role in controlling servo oil flow.

Fuel pump actuator

Explains the fuel pump actuator's function in controlling fuel quantity via the regulating sleeve.

Group 6 - Scavenge air components

Covers components related to the scavenge air system.

Scavenge air receiver

Describes the scavenge air receiver's function and its components.

Turbocharger

Explains the turbocharger's function in compressing scavenge air and troubleshooting.

Auxiliary blower

Details the auxiliary blowers' role in supplying scavenge air during start and low load.

Auxiliary blower switch box

Explains the auxiliary blower switch box interface for control and status monitoring.

Scavenge air cooler

Describes the scavenge air cooler's function in decreasing compressed air temperature.

Water separator

Explains the water separator's function in removing water from scavenge air.

Group 7 - Cylinder lubrication and balancer

Covers components related to cylinder lubrication and balancing.

Cylinder lubrication

Provides information on cylinder lubrication oil and system.

Integrated electrical balancer (iELBA)

Describes the iELBA system for decreasing vertical mass moments and its operation.

Control cabinet

Shows the buttons and indications on the iELBA control cabinet.

Group 8 - Pipes

Covers components related to engine piping, specifically the exhaust waste gate.

Exhaust waste gate

Details the exhaust waste gate's function as a bypass pipe for the turbocharger.

Group 9 - Monitoring instruments

Covers engine monitoring instruments.

Crank angle sensor unit

Explains the crank angle sensor unit installation and function for monitoring teeth.

Water in oil monitor

Describes the water in oil monitor's function in detecting water concentration in oil supply.

Oil mist detector

Details the oil mist detection system for monitoring crankcase oil mist concentration.

Control system

Engine control system WiCE

Provides an overview of the WinGD engine control system (WiCE) and its modules.

Intelligent combustion control

Explains the Intelligent Combustion Control (ICC) for monitoring and automatically controlling combustion.

Integrated gas pressure regulation

Describes the integrated gas pressure regulation (iGPR) system for controlling gas pressure.

Local display unit (LDU-20) - general

Provides general information about the LDU-20 display unit and its components.

LDU-20 page - iELBA Control (optional)

Explains the LDU-20 page for controlling the iELBA system.

Manual Control Panel (MCP) - Option for WiCE

Details the operation of the Manual Control Panel (MCP) as an option for WiCE.

MCP page - MAIN locked

Illustrates the MAIN page of the MCP with function buttons locked.

MCP page - MAIN

Describes the MAIN page of the MCP, including indication fields and status information.

MCP page - Adjust user parameters

Explains how to adjust user parameters via the MCP interface.

MCP page - Select user parameter

Details how to select and adjust user parameters on the MCP.

MCP page - Adjust user parameter

Describes the process of adjusting user parameters and their regulators on the MCP.

MCP page - SYSTEM INFO - Option for WiCE

Explains the SYSTEM INFO page on the MCP for WiCE, showing engine and software data.

MCP page - TREND - Option for WiCE

Details the TREND page on the MCP for WiCE, showing parameter trends.

MCP page - INSTRUMENTS

Describes the INSTRUMENTS page on the MCP, showing displayed instrument values.

MCP page - FUEL / LUBRICATION SYSTEM

Explains the MCP page for managing the FUEL / LUBRICATION SYSTEM.

Installation

Installation

Provides general installation topics covered in the Marine Installation Manual (MIM).

Operation

Prepare the engine before start - general

Details the general preparation steps and system checks required before engine start.

Prepare the engine before start

Outlines the periodicity, personnel, and equipment needed for engine preparation before starting.

Start the engine - general

Describes usual start conditions, limits, and procedures for starting the engine.

Start the engine

Provides the procedure for starting the engine, including clutch engagement and control panel selection.

Do checks during operation - general

Emphasizes the importance of regular checks of operating values to prevent engine damage.

Do checks during operation

Details daily and weekly checks for engine systems, including fluid levels and temperatures.

Do regular safety checks

Outlines procedures for regular safety checks, including emergency stop buttons and pressure switches.

Maneuver the ship - general

Explains maneuvering operations, factors affecting ship speed, and control locations.

Maneuver the ship

Provides procedures for changing engine speed and operating direction.

Change-over the diesel fuel - general

Details procedures for changing between diesel fuels (HFO, MDO) and recommended viscosity.

Change-over the diesel fuel automatically

Explains the procedure for automatic fuel change-over, emphasizing its benefits.

Change-over from HFO to MDO manually

Provides step-by-step instructions for manually changing fuel from HFO to MDO.

Change-over from MDO to HFO manually

Provides step-by-step instructions for manually changing fuel from MDO to HFO.

Stop the engine - general

Describes general procedures for stopping the engine from various locations, including DF engine specifics.

Stop the engine

Outlines the procedure for stopping the engine via the control panel.

Emergency stop the engine - general

Refers to the procedure for stopping the engine in an emergency.

Emergency stop the engine

Details the procedure for activating and resetting the emergency stop function.

Prepare the engine after stop - general

Explains post-stop procedures, including post-lubrication and auxiliary system operation.

Prepare the engine for standstill or for maintenance

Provides comprehensive steps for preparing the engine for standstill or maintenance.

Service during operation

Do an analysis of the system oil

Details the procedure for taking and analyzing system oil samples.

Do an analysis of the cylinder oil

Outlines the procedure for analyzing cylinder oil samples, including frequency and precautions.

Replace the filter element of the duplex filter

Provides instructions for replacing the filter element in a duplex filter.

Clean the turbocharger during operation

Describes the procedure for cleaning the turbocharger while the engine is operating.

Clean the scavenge air cooler during operation

Details the procedure for cleaning the scavenge air cooler during engine operation.

Do a test of the exhaust waste valve

Explains how to test the functionality of the exhaust waste valve.

Troubleshooting and Special running condition

Troubleshooting - general data

Provides general troubleshooting data, checks, and procedures for engine malfunctions.

Malfunctions of systems and components

Lists malfunctions across various systems, categorized by system type for easy reference.

Failures and defects of UNIC-flex components

Describes failure messages from UNIC-flex components and their severity levels.

Special failures

Details specific failures that may require special operating procedures or ECS actions.

Troubleshooting of UNIC-flex failures

Guides users on how to find and repair failures indicated by UNIC-flex system.

Examine the supply unit for servo oil leakage

Provides instructions to examine the supply unit for any servo oil leaks.

Examine the supply unit for fuel leakage

Details the procedure for examining the supply unit for fuel leaks.

Examine the rail unit for leakage

Guides on how to examine the rail unit for potential fuel leakage.

Examine the FLV or fuel pipes for fuel leakage

Outlines procedures for examining Flow Limiting Valves (FLV) and fuel pipes for leaks.

Temporary cut out a defective injection valve

Describes how to temporarily disable a defective injection valve.

Temporary cut out a defective exhaust valve drive

Provides instructions for temporarily disabling a defective exhaust valve drive.

Temporary isolate a cylinder with cooling water leakage

Details the procedure to temporarily isolate a cylinder experiencing cooling water leakage.

Servo oil pump - troubleshooting

Guides on troubleshooting servo oil pump issues, focusing on flow sensor and pump operation checks.

Servo oil pump - Calibration for Dynex pump

Provides the calibration procedure for Dynex servo oil pumps.

Servo oil pump - Calibration for Bosch pump

Details the calibration procedure for Bosch servo oil pumps.

Servo oil pump - Calibration for Hawe pump

Explains the calibration procedure for Hawe servo oil pumps.

Fuel pump - cutting out

Describes the procedure for cutting out an unserviceable fuel pump.

Fuel pump - cutting in

Provides instructions for cutting in a fuel pump after maintenance or repair.

Temporary isolate a defective turbocharger

Details procedures for temporarily isolating a defective turbocharger.

Temporary isolate the exhaust waste gate

Outlines the procedure for temporarily isolating the exhaust waste gate.

Isolate a defective engine at twin engine installation

Provides procedures for isolating a defective engine in a twin-engine setup.

WiCE - Gateway Unit (GTU) replace

Guides on replacing the WiCE Gateway Unit (GTU) module.

WiCE - Main Control Unit (MCU) replace

Details the procedure for replacing the WiCE Main Control Unit (MCU) module.

WiCE - Cylinder Control Unit (CCU) module replacement

Provides instructions for replacing the WiCE Cylinder Control Unit (CCU) module.

WiCE - Angle Control Unit (ACM20) module replacment

Guides on replacing the WiCE Angle Control Unit (ACM20) module.

WiCE - Manual Control Panel (MCP) replacement

Details the procedure for replacing the WiCE Manual Control Panel (MCP).

WiCE module - troubleshooting

Covers troubleshooting for WiCE modules based on warning indications on the LDU-20 panel.

Special running condition: Turbocharger cut out

Explains the special running condition and procedures for cutting out a turbocharger.

Special running condition: Cylinder cut out

Describes special running conditions and procedures for cutting out a cylinder.

Technical data

Engine data

Presents general engine data for the X92B model, including bore, stroke, and speed range.

List of usual values and safeguard settings - general

Provides general identification of tables for usual operation values and safeguard settings.

Signal codes - identification

Explains the structure and identification of signal codes used in the engine control diagram.

List of usual values and safeguard settings

Lists usual values and safeguard settings for various engine systems.

Cooling water systems (XX10NN to XX19NN)

Provides usual operation values and safeguard settings for cooling water systems.

Oil systems (XX2NNN, part 1)

Lists usual operation values and safeguard settings for oil systems (part 1).

Oil systems (XX2NNN, part 2)

Provides usual operation values and safeguard settings for oil systems (part 2).

Oil systems (XX2NNN, part 3 (turbocharger bearing oil))

Lists usual operation values and safeguard settings for turbocharger bearing oil systems.

Oil systems (XX2NNN, part 4)

Provides usual operation values and safeguard settings for oil systems (part 4).

Fuel system (XX34NN)

Lists usual operation values and safeguard settings for the fuel system.

Exhaust gas system (XX37NN)

Provides usual operation values and safeguard settings for the exhaust gas system.

Air systems (XX40NN to XX44NN)

Lists usual operation values and safeguard settings for air systems.

Miscellaneous items (XX45NN to XX52NN)

Provides usual operation values and safeguard settings for miscellaneous engine items.

Failure messages

Lists continuously monitored items and the messages sent to the ship alarm system upon failure.

Operating media

General for operating media

Specifies requirements for operating media and directs to WinGD website for latest specifications.

Compressed air

Details the functions, requirements, and recommended procedures for compressed air.

Scavenge air

Explains the importance of clean scavenge air for engine component wear and mentions silencers with filter mats.

Diesel engine fuels

Provides general information on diesel engine fuels, their quality, and handling.

Heavy fuel oil

Discusses heavy fuel oil properties, specifications, and necessary onboard treatment.

Viscosity / Temperature diagram

Presents a diagram illustrating the relationship between fuel viscosity and temperature.

Data about distillate fuel specifications

Provides detailed specifications for distillate fuels, including viscosity, lubricity, and density.

Attachments

Schematic diagrams - general

Introduces schematic diagrams, area codes, line codes, process codes, and signal codes.

Engine control diagram

Explains the engine control diagram and its area codes.

Line codes in the engine control diagram

Shows the line codes used in the engine control diagram.

System codes in the engine control diagram

Lists the system codes used in the engine control diagram.

Component codes in the engine control diagram

Provides examples of component codes used in the engine control diagram.

Signal codes - identification

Explains the identification of signal codes, including function and group codes.

Related product manuals