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WinGD W-X82 User Manual

WinGD W-X82
548 pages
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Operation Manual
“Marine”
Vessel:
Type:
Engine No.:
Document ID: DBAC753771
Winterthur Gas & Diesel Ltd. 24hrs Support:
Schützenstrasse 13 Wärtsilä Services Switzerland Ltd.
CH-8400 Winterthur Zürcherstrasse 12
Switzerland CH 8400 Winterthur
Switzerland
+41 52 262 80 10
technicalsupport.chts@wartsila.com

Table of Contents

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WinGD W-X82 Specifications

General IconGeneral
Bore820 mm
Cylinder ConfigurationInline
Specific Fuel Oil Consumption165 g/kWh
Engine TypeTwo-stroke diesel
Fuel TypeHeavy Fuel Oil (HFO), Diesel, LNG
ApplicationContainer ships, tankers, bulk carriers
TierIMO Tier II and Tier III compliant

Summary

Operating Descriptions

General Information

Covers preface, subject index, abbreviations, and how to use the manual.

Preparing the Engine for Operation

Steps for starting after short shutdown, fuel system, servo oil, and cylinder lubrication prep.

Operation During Usual Conditions

Details on general data, safety, slow turning, engine start, and usual operation.

Engine Shutdown Procedures

Procedures for decreasing load, stopping the engine, and post-stop actions.

Special Procedures

Covers running-in, indicator diagrams, contamination prevention, and crankcase explosions.

Bedplate and Tie Rod

Main Bearing

Details on the main bearing's general structure, lubrication, and installation.

Thrust Bearing

Covers the general installation and function of the thrust bearing.

Tie Rod

Explains the general function and configuration of tie rods.

Cylinder Liner and Cylinder Cover

Cylinder Liner

Details on cylinder liner general structure, cooling, and lubrication systems.

Lubricating Quills on Cylinder Liner

Explains the location and function of lubricating quills on the cylinder liner.

Piston Rod Gland

Describes the general function and structure of the piston rod gland.

Injection Valve (FAST Nozzle)

Covers the general function and components of FAST injection valves.

Starting Valve

Explains the general function and start sequence of the starting air valve.

Exhaust Valve

Details on exhaust valve general structure, function, hydraulic system, and air supply.

Crankshaft, Connecting Rod and Piston

Axial Damper

Explains the engine's built-in axial damper, its function, and monitoring system.

Connecting Rod and Connecting Rod Bearing

Covers the general structure and lubrication of connecting rods and bearings.

Piston

Details the parts of the piston and the piston cooling system.

Engine Control and Control Elements

Engine Control System WECS-9520

Describes the WECS-9520 system, its components, and engine/cylinder functions.

User Parameters and Maintenance Settings

Explains how to access and adjust user parameters and maintenance settings.

Regular Checks and Recommendations for WECS-9520

Outlines essential checks and recommendations for the WECS-9520 system.

Engine Control

Provides an overview of engine control, diagrams, functions, and system checks.

Supply Unit, Servo Oil Pump and Fuel Pump

Fuel Pump

Details the general structure, function, and lubrication of the fuel pump.

Fuel Pump − Cutting Out and Cutting In

Provides procedures for cutting out and cutting in fuel pumps.

Fuel Pressure Control Valve

Explains the general operation, emergency stop, and emergency operation of the valve.

Fuel Pump Unit

Describes the general structure and components of the fuel pump unit.

Fuel Pump Actuator

Details the general function and operation of the fuel pump actuator.

Servo Pump Unit with Dynex Servo Oil Pump

Covers the general structure, function, and lubrication of the servo pump unit.

Servo Pump Unit with Bosch Servo Oil Pump

Details the general structure, function, and lubrication of the servo pump unit.

Scavenge Air System

Scavenge Air Receiver

Explains the general structure and function of the scavenge air receiver.

Turbocharging

Covers the general function and operation of the turbocharger.

Cleaning the Turbocharger during Operation

Provides general information and procedures for cleaning the turbocharger.

Auxiliary Blower and Switch Box

Details the auxiliary blower and its associated switch box function.

Scavenge Air Cooler: Operation Instructions and Cleaning

Covers general operation, instructions, and cleaning procedures for the SAC.

Exhaust Waste Gate (Low-load Tuning)

Explains the function and operation of the exhaust waste gate for low-load tuning.

Cylinder Lubrication

Cylinder Lubricating Oil

Discusses the types of oil, running-in, and general recommendations for cylinder lubrication.

Lubricating Quills on Cylinder Liner

Explains the location and function of lubricating quills on the cylinder liner.

Lubricating of the Exhaust Valve Spindle

Details the lubrication process for the exhaust valve spindle.

Cylinder Lubricating System − Control

Describes the control system for cylinder lubrication using ALM-20 and WECS-9520.

Lubricating Oil Feed Rate − Adjustment

Provides guidance on adjusting the cylinder lubricating oil feed rate based on analysis.

Piping Systems

Lubricating Oil System − 6-cylinders to 8-cylinders

Details the lubricating oil system for 6- to 8-cylinder engines.

Lubricating Oil System − 9-cylinders

Details the lubricating oil system for 9-cylinder engines.

Cooling Water System

Covers the general aspects and function of the cooling water system.

Starting Air Diagram

Provides a schematic of the starting air and control air systems.

Fuel System − 6-cylinders to 8-cylinders

Details the fuel system for 6- to 8-cylinder engines, including low and high pressure circuits.

Fuel System − 9-cylinders

Details the fuel system for 9-cylinder engines, including low and high pressure circuits.

Exhaust Waste Gate (Low-load Tuning)

Explains the function and operation of the exhaust waste gate for low-load tuning.

Engine Monitoring

Instrument Panel

Covers the general structure and schematic of the engine instrument panel.

Crank Angle Sensor Unit

Explains the general function and components of the crank angle sensor unit.

Pressure Switches and Pressure Transmitters

Provides schematic diagrams of pressure switches and transmitters.

Intelligent Combustion Control

Details the general function, safety, installation, operation, and cards of the ICC system.

Oil Mist Detector − 6-cylinders to 8-cylinders

Explains the general structure, function, and LED indications of the oil mist detector.

Oil Mist Detector − 9-cylinders

Details the general structure, function, and schematic diagram of the oil mist detector.

Location of Flex Electronic Components

Describes the general location of electronic components and control boxes.

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