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W-X82
WinGD W-X82 User Manual
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Operation
1903
−
1/A1
Winterthur Gas & Diesel Ltd.
1/ 2
T
ie Rod
1.
General
The tie rods (1, Fig. 1) keep the cylinder block (2), column (3) and bedplate (4)
together at four locations around the cylinders.
FOR 7-CYLINDER ENGINES
1
1
2
3
4
WCH01
187
WCH01
187
Fig. 1: Tie Rod Configuration and Locations
1
T
ie rod
3
Column
2
Cylinder block
4
Bedplate
2014
3
258
260
Table of Contents
Modification Service
5
Table of Contents
5
0020-1/A1
11
Technical Documentation
17
0080-1/A1
45
Safety Precautions and Warnings (General Data)
63
Safety Precautions and Warnings (General Data)
64
Lighting
64
Clean Areas
64
Fire
64
Tools
65
Spare Parts
65
Crankcase Doors − Open
65
Temperature
66
Crankcase, Cylinder, Exhaust Pipes and Scavenge Air Receiver
66
Carbon Dioxide (CO2) Gas
66
12. Crankcase Doors − Close
66
13. Turning Gear
67
14. Instruments
67
15. Frost Hazard
67
General
69
Running-In New Cylinder Liners and Piston Rings
101
Running-In New Cylinder Liners and Piston Rings
102
Before Engine Start
102
Running-In
102
Fuel
103
Cylinder Lubricating Oil
103
General
109
Faults in High Pressure Fuel System
119
Faults in High Pressure Fuel System
120
1 Defective Fuel Pump
120
Causes
120
2 Defective Fuel Pump Actuator
120
Procedure
121
Fault Identification
120
3 Defective Injection Control Unit
122
Fault Identification
122
Causes
122
Procedures
123
4 Defective Fuel Pressure Control Valve
125
Fault Identification
125
Causes
125
Procedure
126
0590-1/A1
147
Diesel Engine Fuels
155
Diesel Engine Fuels
156
0710-1/A1
156
Heavy Fuel Oil
156
Data about Heavy Fuel Oil Specifications
159
Viscosity
159
Density
160
Calculated Carbon Aromaticity Index (CCAI)
160
Sulphur
160
Flash Point
160
Hydrogen Sulphide
160
Acid Number
161
Sediment, Carbon and Asphaltenes
161
Pour Point
161
3.10 Water
161
3.11 Ash and Trace Metals
161
3.12 Used Lubricating Oil and Chemical Waste
162
Data about Distillate Fuel Specifications
164
Viscosity
164
Density
164
Cetane Index
164
Sulphur
164
Flash Point
164
Hydrogen Sulphide
165
Acid Number
165
Sediment
165
Pour Point
165
5.10 Water
165
5.11 Ash and Trace Metals
165
5.12 Used Lubricating Oil and Other Contamination
165
Bio-Derived Products and Fatty Acid Methyl Esters
166
Fuel Additives
166
General
167
Scavenge Air
173
Lubricating Oils
175
Lubricating Oils
176
System Oil
176
Oil Care
176
Limits for Selected System Oil Parameters
176
Particle Size and Count
178
Oil Samples
182
Cylinder Lubricating Oil
183
Fuel Sulphur Content and Cylinder Lubricating Oil Base Number
183
Oil Samples − Piston Underside Drain or Scrape-Down
186
General Recommendations
188
Intermediate BN Lubricating Oils
188
Turbocharger Oil
189
Lubricants − Flywheel and Pinion Gear Teeth
189
Environmentally Acceptable Lubricants
189
Turning Gear Oil
189
Validated Lubricating Oils
190
Lubricating Oil Instruction and Liability
190
Cylinder Lubricating Oils
190
System Oils
192
Lubricants − Flywheel and Pinion Gear Teeth
192
General
193
Failures and Defects of Wecs Components
211
Failures and Defects of WECS Components
212
Failure ID and LED Indications on FCM-20
212
LED Indication on ALM-20
213
Failure Indications
214
Failure Groups
214
Failure of Pulse Lubrication
214
LED on / off Codes
215
Failure ID
217
WECS Passive Failure
219
WECS Common Failure
228
WECS Cylinder Failure
240
WECS Pressure Failure
244
WECS Critical Failure (WECS Engine Failure)
246
4.10 Malfunction of Cylinder Lubrication
247
Main Bearing
253
Thrust Bearing
255
Cylinder Liner
263
General
265
Exhaust Valve
275
Exhaust Valve
276
Function
278
Open
278
Close
278
Hydraulic System
278
Air Supply to Air Spring
278
Monitoring System
283
Engine Control System Wecs-9520
295
Engine Control System WECS-9520
296
Components
296
Engine-Related Control Functions
298
General
298
Fuel Pressure Control
299
Servo Oil Pressure Setpoint
300
Cylinder Lubricating System − Control
301
Cylinder-Related Control Functions
302
General
302
Functions
302
Fuel Injection Control
303
Exhaust Valve Control
304
Starting Valve Control
305
Crank Angle Sensor
305
Communication between WECS-9520 and External Systems
306
Propulsion Control System
306
Remote Control System
306
BACKUP Control Box
307
Electronic Speed Control System
307
Safety System
308
Telegraph System
308
General
311
Engine Control
315
Engine Control Functions
316
Engine Local Control
316
Preparation
316
Engine Start
316
Reverse
317
Engine Stop
317
Engine Control System Checks
317
Preparation
317
Control Air Supply Unit
318
WECS-9520 Control System Start
318
Safety and Alarm System
318
Automatic Filter
320
Auxiliary Blowers
321
Servo Oil System
322
Exhaust Valve Drive
322
Cylinder Lubrication
323
4.10 Regulating Linkage
323
4.11 Fuel System
324
4.12 Starting System and Start Interlock
324
4.13 Overspeed System and Start Procedure
326
4.14 Engine Start on Fuel
326
4104-1/A1
357
General
377
Fuel Pump
377
Operating Instructions
411
Cleaning Agents
413
7218-1/A1
424
8016-1/A2
468
Cooling Water System
479
Group 9
521
Engine Monitoring
521
Instrument Panel
523
9314-1/A1
540
9314-2/A1
544
4
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WinGD W-X82 Specifications
General
Brand
WinGD
Model
W-X82
Category
Engine
Language
English
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