Yamaha e60hmhd - CHAPTER 5 POWER UNIT

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CHAPTER 5
POWER UNIT
RECOIL STARTER ASSEMBLY .......................................................................5-1
REMOVING/INSTALLING THE RECOIL STARTER ASSEMBLY .............5-1
DISASSEMBLING/ASSEMBLING THE RECOIL STARTER ASSEMBLY .5-3
DISASSEMBLING THE RECOIL STARTER ASSEMBLY ..........................5-6
CHECKING THE RECOIL STARTER ASSEMBLY .....................................5-7
ASSEMBLING THE RECOIL STARTER ASSEMBLY ................................5-8
CHECKING THE RECOIL STARTER ..........................................................5-9
STARTER PULLEY AND FLYWHEEL MAGNET ASSEMBLY ......................5-10
REMOVING/INSTALLING THE STARTER PULLEY AND FLYWHEEL
MAGNET ASSEMBLY .............................................................................5-10
REMOVING THE FLYWHEEL MAGNET ASSEMBLY ............................5-11
INSTALLING THE FLYWHEEL MAGNET ASSEMBLY ..........................5-12
REMOVING/INSTALLING THE ELECTRICAL UNITS AND
RELATED PARTS 1 (E60HWHD/E60EH, E60HWD) ................................5-13
POWER UNIT .................................................................................................5-16
REMOVING/INSTALLING THE ELECTRICAL UNITS AND
RELATED PARTS 1 (E60HMHD/E60MH) ................................................5-16
REMOVING/INSTALLING THE ELECTRICAL UNITS AND
RELATED PARTS 2 ..................................................................................5-18
REMOVING/INSTALLING THE POWER UNIT .......................................5-19
MAGNET BASE AND CONTROL LEVER ......................................................5-20
REMOVING/INSTALLING THE MAGNET BASE AND CONTROL
LEVER ......................................................................................................5-20
INSTALLING THE MAGNETO CONTROL LEVER ..................................5-23
INTAKE MANIFOLD AND REED VALVES ....................................................5-24
REMOVING/INSTALLING THE INTAKE MANIFOLD AND
REED VALVES .........................................................................................5-24
CHECKING THE REED VALVE ................................................................5-25
INSTALLING THE INTAKE MANIFOLD ASSEMBLY .............................5-25
CYLINDER HEAD ...........................................................................................5-26
REMOVING/INSTALLING THE CYLINDER HEAD .................................5-26
CHECKING THE CYLINDER HEAD .........................................................5-27
INSTALLING THE CYLINDER HEAD AND CYLINDER HEAD COVER ..5-28
INSTALLING THE THERMO SWITCH ....................................................5-29