Startup Procedure and Test Run
3
3.5 Auto-Tuning
YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING 477
Auto-Tuning Type Mode Parameter Multi-Function Input Multi-Function Output
*1
EZ Tuning Stationary
Motor Parameter Setting T4-01 = 0 Disabled
Keeps the status at the start of
Auto-Tuning.
Line-to-Line Resistance T4-01 = 1 Disabled
Keeps the status at the start of
Auto-Tuning.
ASR and Inertia Tuning Rotational
Deceleration Rate Tuning T3-00 = 2 Disabled
Functions the same as during usual
operation.
KEB Tuning T3-00 = 3 Disabled
Functions the same as during usual
operation.
*1 When you set a terminal to H2-xx = E [MFDO Function Selection = Fault], it will function the same as during usual operation.
WARNING! Crush Hazard. Wire a sequence that will not let a multi-function output terminal open the holding brake during
Stationary Auto-Tuning. If the holding brake is open during Stationary Auto-Tuning, it can cause serious injury or death.
WARNING! Sudden Movement Hazard. Before you do Rotational Auto-Tuning, disconnect the load from the motor. The load can
move suddenly and cause serious injury or death.
WARNING! Injury to Personnel. Rotational Auto-Tuning rotates the motor at 50% or more of the motor rated frequency. Make sure
that there are no issues related to safety in the area around the drive and motor. Increased motor frequency can cause serious
injury or death.
WARNING! Electrical Shock Hazard. During Auto-Tuning, the motor will receive high voltage when the motor is stopped. Do not
touch the motor until Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death.
■ Precautions before Rotational Auto-Tuning
WARNING! Electrical Shock Hazard. During Auto-Tuning, the motor will receive high voltage when the motor is stopped. Do not
touch the motor until Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death.
• Before you do Rotational Auto-Tuning to prevent drive malfunction, uncouple the motor from the load. If you do
Rotational Auto-Tuning with the motor connected to a load that is more than 30% of the motor duty rating, the
drive will not correctly calculate the motor parameters and the motor can operate incorrectly.
• When the load is 30% or less of the motor duty rating, you can do Auto-Tuning with the motor connected to a load.
• Make sure that the motor magnetic brake is released.
• Make sure that external force from the machine will not cause the motor to rotate.
■ Precautions before Stationary Auto-Tuning
• Make sure that the motor magnetic brake is not open.
• Make sure that external force from the machine will not cause the motor to rotate.
WARNING! Electrical Shock Hazard. During Auto-Tuning, the motor will receive high voltage when the motor is stopped. Do not
touch the motor until Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death.
■ Automatically Set E2-02 [Motor Rated Slip] and E2-03 [Motor No-Load Current]
If T1-12 = 1 [Test Mode Selection = Yes] when selecting Stationary Auto-Tuning, the drive will automatically set
motor parameters E2-02 [Motor Rated Slip] and E2-03 [Motor No-Load Current] after Auto-Tuning is complete
when you use the motor for the first time in Drive Mode.
After Stationary Auto-Tuning is complete, use this procedure to do the operation in test mode:
1. Check the E2-02 and E2-03 values on the “Modified Parameters/Fault Log” screen or the “Parameters” screen.
2. Operate the motor in Drive Mode with these conditions:
• Make sure that you connect all wiring between the drive and motor
• Make sure that a mechanical brake on the motor shaft is not locked
• The maximum motor load must be 30% of the rated load.
• Keep a constant speed of 30% of E1-06 [Base Frequency] (default value = maximum frequency) or more for 1
second or longer.
3. After the motor stops, examine the values of E2-02 and E2-03 again in the Verify Menu or Parameter Setting
Mode.
4. Make sure that the input data is correct.
When the settings in E2-02 and E2-03 are different than in step 1, the drive set the values automatically.
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