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117 41 forterra turbo
Zetor 117 41 forterra turbo - User Manual
257 pages
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2
Table of Contents
Main Page
Table of Contents
5
Location of the Serial Numbers Z 8641, Z 9641, Z 10641, Z 11441
7
Location of the Serial Numbers Z 11741
8
Safety Hints for the User
10
Preventive Daily Maintenance
14
Tractor Survey
21
Survey of the Tractor
21
Safety Cab
23
Opening the Door from Outside
23
Opening the Door from Inside
23
Rear Window
24
Side Window
24
Tilting Cover
24
Washer Nozzle
25
Washer Tank
25
Washer Control
25
Fellow Traveler's Seat
26
Stowing Compartment and Tool Box
26
Rearview Mirrors
26
Adjusting the Seat to the Driver's Weight (Mars Seat)
27
Longitudinal Seat Adjustment
27
Vertical Seat Adjustment
27
Grammer - Driver's Seat
28
Adjusting the Seat to the Driver's Weight
28
Longitudinal Adjustment
28
Tilting Steering Wheel
29
Angular Adjustment
29
Vertical Adjustment
29
Heating Control Panel, ∗ Air Conditioning, ∗ Radio
30
Heating Valve Controller (A)
30
Fan Controller (B)
30
Switch ∗ Air Conditioning (C)
30
Cab Air Circulation Controller (D)
31
Heating and Air Conditioning System Proper Operation
31
Cab Interior Fast Heating
31
Cab Interior Fast Cooling
32
Heating and Air Conditioning System Proper Operation
32
Immediately after the Cab Cooling
32
Heating and Air Conditioning Breathers (A) (∗Radio Loudspeakers)
33
Windscreen Defrosting (B)
33
Analog Dashboard
35
Digital Dashboard
37
Changeover Switches, Switches, and Levers
38
Light Changeover Switch (A)
39
Front Axle Drive Switch (F)
39
Warning Light Switch (E)
39
Hood / Cab Lights Changeover Switch (B)
40
Rear, Front Axle Lock Pushbutton (J)
40
Direction Lights, Dimmed and Distance Lights and Horn Changeover Switch (L)
40
Switch Box
41
Key in the "0" Position
41
Key in the "I" Position
41
Key in the "II" Position
42
Electronic Hand Throttle Control
43
Hand-Operated Fuel Supply Lever Z 8641 - Z 11441
43
Engine Run Stop Controller Z 8641 - Z 11441
43
Pedals and Levers
44
Main Gearshift Lever and Reverse March Shift Lever
44
Road and Reduced Gear Shift Lever
44
Shaft Dependent and Independent Revolutions Shifting Lever
45
Hand-Operated Brake Lever and Two-Wheel Trailer Hitch Control Lever
45
Hydraulic Control Panel Location
45
Additional Hydraulic Distributor Control (Outer Hydraulic Circuit)
46
Control Panel on the Cabr - H Column
46
Battery Isolator
46
Location of Information and Warning Plates
48
Fuel Tank
49
Fuel Tank Drain Plug
49
Average Fuel Consumption in Liters Per Zetor Tractor Operating Hour
49
Electronic Engine Governor
51
Schema of Electronic Engine Control System
52
Push Button - MAX
53
Push Button - MEM
53
Push Button - MIN
53
Function of Electronic Governor
54
Indicator Lamp H/O
54
Setting the Temporary Memory
54
Resetting and Deleting the Temporary Memory
55
Setting the Permanent Memory
55
Permanent Memory Recall - H/Olamp Is off
56
Memory Reset - Return to Pedal Control
57
Permanent Memory Recall - H/Olamp Is on
57
Setting the Entry and Exit Speed at Tillage and Enter to Memory
58
Setting the Operating Speed and Enter to Temporary Memory
58
Tillage with Operating Speed Temporarily Memorised
58
Reset of Permanent Memory, Setting the Operating Speed and Its Temporary Memorising
59
Reset of Temporary Memory and Recall of Entry and Exit Speed Memory
59
Tillage with Operating Speed Temporarily Memorised
59
PTO Speed Engagement and Setting the PTO Speed for 540 or 1000 RPM
60
Setting the Constant Travel Speed
60
Setting the PTO Speed
60
Manoeuvring with Tractor and Reset of Temporary Memory
61
Temporary Memorising the PTO Speed
61
Drive Operations
63
Driving Operations
63
Before Starting the Engine
65
In Case the Engine Fails to Start
65
Starting Forbidden
65
Starting the Engine Z 8641 - Z 11441
66
Indicating the Glow Plug System Failure Z 8641 - Z 11441
66
Starting the Engine Z 11741 Equipped with Electronic Thermostart
67
Engine Z 11741 Equipt with Glow Gratigns
68
Failure in the Glow Grating System of Z 11741 Engine
68
Staring the Engine Fitted with Glow Gratings
69
Cooling Liquid Heater
70
Cooling Liquid Heater-Aided Engine Starting
70
Immediately after Starting the Engine
71
Engine Warming-Up
71
Gear Shifting
72
Reverse Gearshift Lever
72
Road and Reduced Speed Gears Shifting
72
Up-Gear Shifting
73
Down-Gear Shifting
73
Three-Stage Gear Torque Multiplier
73
Torque Multiplier Operation Signaling
74
Torque Multiplier Gear Shifting
74
Travel Speed Increase / Reduction through Two Speed Gears
74
Starting the Tractor Move
75
Uphill Drive
76
Downhill Drive
76
Foot Brakes
76
Front Cardan Brake
77
Trailer and Semi-Trailer Pneumatic Brakes
77
Air Pressure Drop Warning Signal
77
Single-Hose and Twin-Hose Brakes
78
Single-Hose Brakes
78
Twin-Hose Brakes
78
Air Tanks
79
Trailer Hydraulic Brakes
79
Front Driving Axle Control
80
Drive with the Front Driving Axle Engaged
80
Provision of the Room for the Front Driving Axle Propeller Shaft
80
Tractor Stopping - Parking / Hand - Operated Brake
81
Stopping the Enginez 8641 - Z 11441
81
Stopping the Enginez 11741
81
Leaving the Tractor
82
Hydrostatic Steering Failure Warning Signals
82
Tractor Running-In
85
General Principles of Running in a New Tractor in the Course of the First 100 Operating Hours
86
In the Course of the First 10 Hours
86
After 10 Hours
87
After 50 Hours
88
After 70 Hours Z 8641 - Z 11441
88
After 100 Hours
89
After 70 Hours
89
Transport Application
91
Transport Applications
91
Front Hook
92
Multi-Stage Hitch for Trailers
92
Multi-Stage Hitch Mechanical Tail
92
Multi-Stage Hitch Automatic Tail
93
Swing Tie Rod
93
Hitch for Single-Axle Trailers Combined with a Swing Tie Rod
94
Replacing the Tow Hook with Aswing Tie Rod
94
Swing Tie Rod of the Combined Hitch for Single-Axle Trailers
94
Tow Bar
95
Mechanical Control of Supporting Hooks
95
Hydraulic Control of Supporting Hooks
96
Agregation with the Semi-Trailer and Trailer
96
Admissible Vertical Static Load for the Trailer-Hitch
97
Admissible Load on the Hitch for Single-Axle Trailer if the Z 8641 - Z 11741 Tractors
98
Drive of Agricultural Machines
101
Drive of Agricultural Machinery
101
Operation with the P.t.o. Shaft
102
Control of the Front and Rear P.T.O. Shafts
102
Rear P.t.o. Shaft - Shifting of Dependent and Independent Speeds
102
Changing the Rear P.T.O. Shaft Independent Speed
103
P.t.o. Shaft Tails
103
Front P.T.O. - Sense of Rotation
103
P.t.o. Shaft Guards
104
Maximum Transferred Power Z 8641 - Z 11441
104
Maximum Transferred Power Z 11741
104
Drive of the Machines of Higher Inertia Masses (Crashers. Rotary Harrowas, Movers, Reaping Machines and the Like)
105
Hydraulic System
107
Control Panel Location - Electro-Hydraulic SystéM EHR B
108
Hydraulic System
108
Hydraulic System Pump
108
Control Panel Location - Hydraulic with Mechanical Control System
109
Outer Hydraulic Circuit
109
Quick Couplers Coupling and Uncoupling
109
Amount of Oil Taken from the Hydraulic Circuit Outer Outlets
110
Outer Circuit Control Lever - Hydraulic with Mechanical Control System
111
Rear Outlets of Hydraulic Outer Circuit
111
Control of Double-Acting Hydraulic Cylinder
112
Control of Single-Acting Hydraulic Cylinder
112
Selective Control Valve (SCV)
113
Three-Section Selective Control Valve
113
Two-Section Selective Control Valve
113
Description of the Functions Assigned to the Various Control Levers
114
Outlets of Front Outer Circuit
115
Rear Outlets of Hydraulic Outer Circuit
115
Connection of Machines and Implements to Hydraulic Outer Circuit
116
Hydraulic with Mechanical Control System
119
Hydraulic with Mechanical Control SystéM
119
Function of Control Elements
120
Hydraulic Inner Circuit
120
Inner Circuit Control Lever
121
Control Mode Selection Lever
121
Response Arate Control Lever
122
Electro-Pneumatic Control of Hydraulic
122
Cab Control Switch
123
Control Switch on Fender
123
Use of Switches
123
Electro-Hydraulic System
125
Scheme of the EHR B - BOSCH Electro-Hydraulic System Operation Diagram
126
Device Switched off
127
Functions of the Controls
127
Eliminating the Blocking System
128
Fast Dipping
129
Implement Transportation
129
Stop Position
129
Compensator of Swinging
130
Three-Point Hitch Upper Position Limitation
130
Free Position
131
Lowering Speed
131
Field Operation
132
Electro-Hydraulic System External Control Pushbuttons
133
Use of Pushbuttons
133
Use of the Rear Control
133
Description of Signalizing the Electro-Hydraulic Ehr-Bfailure
134
Signalization of EHR - B Failure
134
Description of Electro-Hydraulic EHR-B Light Failure
135
Hitches
137
Rear Three-Point Hitch
138
Procedure of Attaching Machines to the Three-Point Hitch
139
Safety Principles for the
139
Three-Point Hitch Manipulation
139
Attaching Machines to Three Point Hitch with CBM Hooks
140
Lower Tie Rods Fitted with Extendable Terminals
140
Blocking the Side Swings of the Lower Tie Rods
141
Selection of Top Link Position
142
Top Link
142
Front Three-Point Hitch
143
Front Three-Point Hitch Control
143
Front Three-Point Hitch Regulation and Hydraulic Locking
143
Connecting the Attached Implements
144
Drive with Agricultural Machines Suspended in the Front Three-Point Hitch
144
Throttle Valve Adjustment
144
Changing the Wheel Track
147
Adjustable Front Driving Axle Wheels in the Z 8641 - Z 11741 Tractors
148
Front Driving Axle Wheel Toe-In
149
Toe-In of the Front Driving Axle Wheels
150
Setting the Front Driving Axle Wheel Stops
151
Changing the Track of the Rear Wheels
152
Setting the Rear Wheel Track
152
Ballast Weights
155
Lower Ballast Weights
156
Rear Wheel Ballast Weights
156
Front Ballast Weights
157
Front Three-Point Hitch Ballast Weights
157
Procedure of Filling the Tires with Liquids
158
Valve for Filling the Air Tube with a Liquid
158
Applying the Scotch Blocks to the Front Wheels
159
Procedure of Draining the Liquid off the Tire
159
Maximum Weight of the Liquid for the Various Tire Sizes
160
Hints for Maintenance
163
Dismantling the Front Side Bonnet Side Panels
164
Dismantling the Rear Side Bonnet Panel
164
Checking the Engine Oil for Proper Level
165
Draining off the Engine Oil
165
Replacing the Full-Flow Engine Oil Filter
165
Cleaning the Rough Fuel Filter
166
Filling Oil into the Engine
166
Replacing the Fuel Filtering Cartridge
166
Bleeding the Fuel System
167
Air Cleaner Maintenance
168
Disassembly and Regeneration of the Main Cartridge
169
Disassembly of the Locking Insert
169
Position of the Discharge Mouth
170
Replacing the Cartridges
170
Filter Tightness
171
Replacing the Filtering Cartridge of the Hydrostatic Steering
171
Bleeding the Hydrostatic Steering Hydraulic Circuit
173
Replacing the Hydrostatic Steering Hoses
174
Exchanging the Cooling Liquid
175
Checking and Exchanging Oil in the Gearbox
176
Drain Holes and Plugs
176
After Draining the Oil off
177
Lubricating and Filling Points of Front Driving Axle
177
Oil Filling, Checking and Draining Opening of Front Wheel Reducer
177
Cleaning the Heating Unit Filters
178
Front P.t.o. Shaft Box
178
Replenishing the Brake Liquid
178
Discharging the Condensate from the Air Storage Tank
179
Maintenance of the Air Conditioning Device
179
Checking the Pneumatic Systems for Tightness
180
Pneumatic Brake Operating Pressure
180
Inflating the Tires
181
Maintenance and Servicing of Tires
181
Recommended Inflation of the Front Wheel Tires
182
Recommended Inflation of the Rear Wheel Tires
183
Putting the Tractor out of Operation
184
Tires for Driving Wheels
184
Tires for the Driving Wheels
184
Setting-Up Operations
187
Setting Operations
187
Inspecting the Tension of Engine Belt
188
Inspecting the Tension of Aircondition Compressor Belt
188
Inspecting the Tension of Engine Belt Z 11741
188
Tightening the Head of Cylinders
188
Setting up the Valve Clearancez 8641 - Z 11441
189
Setting up the Valve Clearance Z 11741
189
Setting-Up the Injectors Z 8641 - Z 11441
189
Setting up the Injectorsz 11741
190
Setting up the Brake Pedal Dead Motion
190
Tractor Brake System Bleeding
190
Bleeding the Rear Brake System
191
Setting up the Clutch Pedal Dead Motion
192
Bleeding the Clutch Hydraulic Circuit
192
Bleeding the Front Propeller Shaft Brake
193
Checking the Foot Brake for Proper Setting-Up
193
Setting up the Foot Brake
194
Setting-Up the Parking Brake
194
Replacing the Front Propeller Shaft Braking Segments
195
Setting up the Lifting Tie Rods for the Single-Axle Trailer
195
Setting the Bowden Cable
195
Calibrating the Digital Dashboard Travel Speed
196
Electrical System
199
Basic Service Information
200
Electrical Equipment
200
Battery, Battery Switch
201
Storage Battery Maintenance
202
Storage Battery Charging and Maintenance
203
Alternator
204
Alternator Maintenance
204
Fuse Box
205
Checking the Lights in the Tractor Hood for Proper Setting-Up
206
Setting up the Lights in the Tractor Hood
206
Checking the Lights in the Cab Roof for Proper Setting-Up
207
Bulb Location
208
Scheduled Technical Maintenance
211
Main Technical Parameters
227
Tractor Z 8641 - Z 11441 Engines - Technical Data
228
Tractor Z 11741 Engines - Technical Data
230
Maximum Admissible Load - Front Axle CARRARO 20.19 (Kg)
231
Maximum Admissible Load - Rear Axle (Kg)
231
Condition of Steering Ability
232
Tractor + Machine" Set - Max. Admissible Load (KG)
232
Alteration of the Tire Loading Capacity Z 8641 - Z 11441
233
Front Tire Loading Capacity Z 8641 - Z 11441
233
Alteration of the Tire Loading Capacity Z 11741
234
Front Tire Loading Capacity Z 11741
234
Alteration of the Tire Loading Capacity Z 8641 - Z 11441
235
Rear Tire Loading Capacity Z 8641 - Z 11441
235
Alteration of the Tire Loading Capacity Z 11741
236
Rear Tire Loading Capacity Z 11741
236
Dimensions of the Front Tires
237
Dimensions of the Rear Tires
237
Forces (Kn)
238
Output
238
Speeds of the Z 8641 - Z 11441 Forterra Tractors (40 Km/H)
239
Speeds of the Z 11741 Forterra Tractors (40 Km/H)
240
Independent Front P.T.O. Shaft
241
Independent Rear P.T.O. Shaft
241
Contour and Tread Turning Diametr Z 11741
242
Contour and Tread Turning Diametr Z 8641 - Z 11441
242
Index
243
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Zetor 117 41 forterra turbo Specifications
General
Power Output
117 hp
Displacement
4.156 l
PTO Power
98 hp
Max. Speed
40 km/h
Cylinders
4
Engine Type
Diesel
PTO Speed
540/1000
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