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Operation Manual / A150-M56/66/57/67 - A155-M..

Table of contents

Operation Manual / A150-M.. - A155-M..

1 Introduction............................................................................................................ 4

1.1 Purpose of the manual................................................................................................. 4

1.2 Contact information...................................................................................................... 5

1.3 Essential information.................................................................................................... 5

1.4 Layout and function of the turbocharger ................................................................ 6

1.5 Symbols, definitions..................................................................................................... 8

1.6 Storage of new turbochargers and spare parts .................................................... 10

1.7 Registered trademarks............................................................................................... 12

2 Safety .................................................................................................................... 13

2.1 Introduction .................................................................................................................. 13

2.2 CE conformity............................................................................................................... 13

2.3 Definition of mandatory signs .................................................................................. 14

2.4 Definition of safety instructions .............................................................................. 14

2.5 Intended use ................................................................................................................. 15

2.6 Warning plates on the turbocharger........................................................................ 16

2.7 Turbocharger rating plate.......................................................................................... 17

2.8 Periodic check of the pressure vessels.................................................................... 19

2.9 Lifting of loads ............................................................................................................ 20

2.10 Prerequisites for operation and maintenance....................................................... 21

2.11 Hazards during operation and maintenance ......................................................... 22

2.12 Safe operation............................................................................................................. 24

2.13 Safe maintenance ....................................................................................................... 25

3 Removing and Installing...................................................................................... 29

3.1 Turbocharger weight and transportation ............................................................. 29

3.2 Removing the turbocharger...................................................................................... 30

3.3 Installing the turbocharger....................................................................................... 33

4 Commissioning .................................................................................................... 39

4.1 Oil supply ...................................................................................................................... 39

4.2 Inspection procedures................................................................................................ 41

4.3 Commissioning after taking out of operation...................................................... 43

5 Monitoring operation .......................................................................................... 44

5.1 Oil pressure, oil temperature.................................................................................... 44

5.2 Exhaust gas temperature before turbine .............................................................. 46

5.3 Turbocharger speed................................................................................................... 47

6 Operation and service ......................................................................................... 50

6.1 Noise emission ............................................................................................................ 50

6.2 Service work................................................................................................................. 52

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