2515.2.12 Replacing the power supply ......................................................................
2595.2.13 Replacing the drive unit ............................................................................
2645.2.14 Replacing the additional drive unit ..............................................................
2685.2.15 Replacing the DeviceNet board ..................................................................
2725.2.16 Replacing the conveyor tracking module (CTM) ............................................
2775.2.17 Replacing the air filter ..............................................................................
2815.2.18 Replacing the break resistor bleeder ...........................................................
2865.3 Replacing parts on the front panel and door ...........................................................
2865.3.1 Replacing the manipulator signal connector (SMB) ........................................
2895.3.2 Replacing the motor connector ..................................................................
2905.3.2.1 Replacing the motor connector ......................................................
2945.3.3 Replacing the HMI signal (FlexPendant) connector ........................................
3015.3.4 Replacing the cable grommet assembly ......................................................
3105.3.5 Replacing the Ethernet outlet connector with cable ........................................
3165.3.6 Replacing the LED indicator ......................................................................
3205.4 Replacing parts on the FlexPendant .....................................................................
3205.4.1 Replacing the power cable and power cable cover ........................................
3245.4.2 Replacing the joystick protection ................................................................
3275.4.3 Replacing the fasten strip .........................................................................
3285.5 Replacing other parts .........................................................................................
3285.5.1 Replacing the motor connection box ...........................................................
3305.5.2 Replacing the measurement unit ................................................................
3355.5.3 Replacing the motor connection box battery .................................................
3396 Decommissioning
3396.1 Introduction to decommissioning .........................................................................
3406.2 Environmental information ..................................................................................
3437 Troubleshooting
3437.1 Introduction to troubleshooting ............................................................................
3457.2 Troubleshooting fault symptoms ..........................................................................
3467.2.1 No LEDs are lit on the controller .................................................................
3497.2.2 Start-up failure ........................................................................................
3527.2.3 System update failure ..............................................................................
3537.2.4 Problem releasing the robot brakes ............................................................
3567.2.5 Problem starting or connecting the FlexPendant ...........................................
3607.2.6 Problem using the joystick ........................................................................
3617.2.7 Controller fails to start ..............................................................................
3627.2.8 Reflashing firmware failure ........................................................................
3637.2.9 Inconsistent path accuracy .......................................................................
3657.2.10 Controller is overheated ...........................................................................
3667.3 Troubleshooting units ........................................................................................
3667.3.1 Troubleshooting LEDs in the controller ........................................................
3677.3.2 Troubleshooting the FlexPendant ...............................................................
3687.3.3 Troubleshooting the drive unit ...................................................................
3747.3.4 Troubleshooting the additional drive unit .....................................................
3817.3.5 Troubleshooting the power unit ..................................................................
3887.3.6 Troubleshooting the HVLP power unit (DSQC3072) .......................................
3947.3.7 Troubleshooting fieldbuses and I/O ............................................................
3957.3.8 Troubleshooting the 3G Connected Services gateway ....................................
4017.3.9 Troubleshooting the 4G Connected Services gateway ....................................
4127.3.10 Troubleshooting the Ethernet switch (DSQC1035) .........................................
4147.3.11 Troubleshooting the main computer ............................................................
4197.3.12 Troubleshooting the process power supply ..................................................
4207.3.13 Troubleshooting the power supply, ODVA ....................................................
4218 Reference information
4218.1 Introduction ......................................................................................................
Product manual - OmniCore V400XT 7
3HAC081697-001 Revision: A
© Copyright 2022-2023 ABB. All rights reserved.
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