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ABB PQFM - Standard Maintenance Procedure

ABB PQFM
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Manual Power Quality Filter PQFM Operating instructions 195
DC capacitor change
208 V Ue 480 V (Voltage group V1)
Every
8
years
Section
10.5
DC capacitor change
CE filters: 480 V < Ue 690 V (Voltage group V2)
cULus filters: 480 V < Ue 600 V (Voltage group V2)
Every 10 years
Section
10.5
For convenience Section 10.6 presents a maintenance template that can be used by the
maintenance engineer.
10.3 Standard maintenance procedure
10.3.1 Step 1: Check the ambient temperature conditions
With the filter running, check the ambient temperature conditions and make sure that
they are similar to the conditions at the commissioning stage. If higher temperatures
are present, this may indicate a problem with the switch room cooling/ventilation
system. Ensure that the filter derating factor ([/Welcome/Settings/Installation
set./Rating]) corresponds to the ambient conditions observed. If the ambient
temperature is higher than 40°C/10F, the filter should be derated (Cf. Section 5.2).
10.3.2 Step 2: Record the filter operating status
With the filter running, check and note the filter load graphs ([/Welcome/PQF
Monitoring/Filter load]). Pay special attention to the temperature graph. If this one
is around 100% and the other load indicators are relatively low, this could indicate
that the filter is limiting its output because it is experiencing a cooling (fan)
problem. If in doubt, assign the T Limitindicator to a spare digital output
([/Welcome/Settings/Customer set./Digital Outputs]). This way, the digital output
monitor at the top of the PQF-Manager screen will be on if the filter is limiting its
output current due to temperature problems. By default, the T Limitindicator is
assigned to digital output 6 of the PQF-Manager.
Make a note of the PQF-operation hours ([/Welcome/PQF monitoring/PQF
operation]) and the fan-operation hours ([/Welcome/PQF Monitoring/Fan
operation]). If the fan operation indicator shows a multiple of 35000 hours, it is
recommended that the fan be replaced (Cf. Section 10.4). Pay attention to any noise
that could indicate fan failure.
Browse the ‘event loggingmenu ([/Welcome/PQF monitoring/Event logging]) to
spot any abnormal events that may have occurred.
Make a note of the total number of faults that the system has recorded over time
([/Welcome/PQF monitoring/Number of errors]).
10.3.3 Step 3: Shut the filter down
Switch the filter off and remove the power supply to the filter.
Open the auxiliary circuit fuse box.
Wait at least 25 minutes for the discharge of the DC capacitors.

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