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XAC18513
ABB XAC18513 User Manual
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Operation Manual / 4 Product description / A100
-L
1
Introduction
Page
6
/
113
© Copyright 2016 ABB. All rights reserved.
HZTL4034_EN
Revision H
November 201
6
1.4
Layout a
nd functio
n of the tur
bocharger
Figure
1:
Lay
out and functi
on of the turboch
arger
01
Filter silencer
08
Gas inlet casing
02
Thrust bearing
09
Beari
ng casing
03
Radial plain bearing
10
Diffuser
04
Radial plain bearing
11
Compressor wheel
05
Gas outlet casing
12
Compressor casing
06
Turbine wheel
13
Air
-
outlet silencer (opt
ion)
07
Nozzle ring
35
37
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
13
Introduction
13
Safety
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
Essential Information
35
Introduction
35
Registered Trademarks
35
Related Documents
35
Table 1 Related Documents
35
Layout and Function of the Turbocharger
36
Warning Plates on the Turbocharger
38
Locations of the Rating Plates
39
Removal and Installation
41
Removing the Turbocharger
41
Table 2 A100-L Weights
41
Turbocharger Weight
41
Installing the Turbocharger
43
Table 3 General Information about
44
Table 4 Tightening Torques (Foot Screws)
45
Table 43 Tightening Torque
45
Table 5 Tightening Angle (Foot Screws)
45
Commissioning
47
Inspection Procedures
47
Oil Supply
47
Commissioning after Taking out of Operation
49
Monitoring During Operation
51
Oil Pressure, Oil Temperature
51
Table 6 Lubricating Oil Pressure, Oil
51
Table 7 Lubricating Oil Temperature at
51
Table 8 Lubricating Oil Temperature at
52
Turbocharger Speed
53
Table 9 Tightening Torques (86505)
55
Low Pressure Measurement at the Filter Silencer
57
Noise Emission
59
Operation and Service
59
Service Work
60
Expected Replacement Intervals
64
Table 10 Expected Replacement Inter
64
Table 11 Recommended Replacement Intervals for Turbocharger Parts
64
Flexible Turbocharger Cut-Out
65
Stopping the Engine
66
Foreword to Maintenance
67
Periodic Maintenance
67
Cleaning the Filter Silencer
68
Changing the Filter Strip on the Filter Silencer Casing
70
Cleaning the Compressor During Operation
72
Table 12 Volume of Water Per Cleaning
75
Table 13 Tightening Torques (81125)
75
Cleaning the Turbine During Operation
76
Table 14 Amount of Granulate
79
Draining the Gas Outlet Casing
80
Malfunctions When Starting
81
Table 15 Malfunctions When Starting
81
Table 16 Malfunctions When Starting
81
Table 17 Malfunctions When Starting - Rubbing of Rotating Parts
81
Troubleshooting
81
Malfunctions During Operation
82
Table 18 Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 19 Malfunctions During Operation - Speed Reductions
82
Table 20 Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 21 Malfunctions During Operation - Charge Air Pressure too Low
83
Surging of the Turbocharger
84
Table 22 Malfunctions During Operation - Charge Air Pressure too High
84
Table 23 Surging of the Turbocharger
84
Malfunctions When Stopping
85
Table 24 Malfunctions When Stopping - Noises During Run-Down
85
Table 25 Malfunctions When Stopping - Run-Down Time Shortened
85
Speed Measurement System
86
Table 26 Malfunctions of the Speed Measurement System
86
Disassembly and Assembly
87
Introduction
87
Table 27 Weights of Assemblies [Kg]
89
Table 28 Weight of Wall Insert [Kg]
89
Weights of Assemblies
89
Disassembly and Assembly of the Filter Silencer Casing
90
Table 29: Tightening Torques (Filter Silencer Screws)
94
Dismantling the Filter Silencer
95
Dismantling the Filter Silencer with Noise Package
96
Dismantling Wall Insert and Diffuser
97
Axial Clearance a Prior to Disassembly
101
Table 30 Admissible Axial Clearance a
101
Dismantling Insulation, Gas Inlet Casing and Nozzle Ring (A175-L and Smaller)
102
Dismantling the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
104
Fitting Gas Inlet Casing, Nozzle Ring and Insulation (A175-L and Smaller)
107
Table 31 Tightening Torque
107
Table 32 Tightening Torque
108
Fitting the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
110
Table 33 Tightening Torque
111
Table 34 Tightening Torque
112
Axial Clearance a after Assembly
113
Table 35 Admissible Axial Clearance a
113
Fitting Diffuser, Wall Insert
114
Table 36 Tightening Torque
114
Table 37 Tightening Torque
116
Fitting the Filter Silencer
117
Table 38 Tightening Torque
117
Fitting the Filter Silencer with Noise Package
118
Table 39 Tightening Torques
118
Table of Tightening Torques
120
Table 40 Overview of Tightening Torques
121
Table 41 Tightening Torque, Insulation
121
Possible Emergency Repairs
123
Shutting off Oil Supply to Defective Turbocharger
123
Table 42 Procedure for Taking out of
123
Taking a Turbocharger out of Operation
123
Procedure with One Installed Turbocharger
124
A165-L 0.32
126
A170-L 0.33
126
A175-L 0.38
126
A180-L 0.41
126
A185-L 0.43
126
A190-L 0.45
126
Table 44 Required Washers
126
Table 45 Tightening Torque
126
Procedure with Two or more Installed Turbochargers
128
Mothballing the Turbocharger
131
Taking the Engine out of Operation for up to 12 Months
131
Taking the Engine out of Operation for more than 12 Months
132
Disposing of Turbocharger Components
133
Spare Parts
135
Table 46 Customer Spare Part Set
135
Table 47 Turbocharger with Part Num
137
Table 48 Cartridge Group with Part
139
4
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ABB XAC18513 Specifications
General
Brand
ABB
Model
XAC18513
Category
Industrial Equipment
Language
English
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