EN - 30
11 Dismounting TCS-Compact
10.3 Wire cutting device
11 Dismounting
Dismounting may only be carried out by specialized personnel. Please make sure that the shutdown
procedures are strictly observed before the dismounting is started. Make sure to include also the
components integrated into the welding system.
12 Disposal
For the maintenance station TCS-Compact to be properly disposed of, it first must be dismounted. For
disposal, observe the local regulations, laws, provisions, standards and guidelines.
See chapter 11 Dismounting on page EN-30
12.1 Materials
This product is mainly made of metallic materials which can be melted in steel and iron works and are, thus,
almost infinitely recyclable. The plastic materials used are marked in preparation for sorting and separation
of the materials for later recycling.
Fault Cause Solution
No cutting function • Compressed air-supply / hose connection
interrupted
• Directional valve Y3 does not switch
• Check all supply lines leading to the cylinder
and the fittings
• Check signal output of robot control
• Replace directional valve Y3.
Insufficient cutting capacity • Too low working pressure
• Rough-running slide
• Worn cutting edge
• Check the adjustment of the pressure regulator:
min. 5 bar/max. 8 bar
• Dismount movable parts, clean and lubricate
them
• Clean more often
• Change approach position P4
• Change the cutter
Free wire end is bent • The wire has no contact to the fixed jaws
• Counter support jammed
• Correct the approach position of the welding
torch
• Dismount movable parts, clean and oil them
• Tighten the mounting screws
Tab. 17 Troubleshooting wire cutter
DANGER
Risk of injury due to unexpected start-up.
For the entire duration of maintenance, servicing, dismounting and repair work, the following instructions
must be adhered to:
• Switch off the power supply.
• Close off the compressed air supply.
NOTE
• Observe the information given in section 8 Putting out of operation on page EN-28.
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