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AEG ME09 - User Manual

AEG ME09
78 pages
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ME09 空气断路器
5000-6400A
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Summary

General Safety Warnings

Important Requirements

Essential guidelines for safe operation and installation of the circuit breaker.

General Information

Installation, Operation and Maintenance

Manual for installing, operating, and maintaining the circuit breaker.

HAZARD CATEGORIES

Classification of potential hazards to warn users of risks.

TRADEMARKS

Information regarding AEG trademarks and product documentation.

Introduction

Quality Assurance

AEG's commitment to high technical standards and product quality.

Options Check Sheet

List of optional features and accessories included with each breaker.

Product Serial Number

Information on locating the unique serial number for the circuit breaker.

Introduction

Quality Assurance

AEG's commitment to high technical standards and product quality.

Options Check Sheet

List of optional features and accessories included with each breaker.

Product Serial Number

Information on locating the unique serial number for the circuit breaker.

Short Product description

Overview of the ME09 Air Circuit Breaker and its compliance with standards.

Features and Characteristics

Standard and Optional Features

Details on rated short time withstand current, short circuit ratings, and rated current.

Connection modes

Adapting standard connection modes for fixed and drawout breakers.

Stored Energy Mechanism

Description of the manual or electrical stored energy mechanism.

Introduction

Electrical Closing Button

Front panel button for electrically closing the breaker.

Connection modes

Adapting standard connection modes for fixed and drawout breakers.

Auxiliary Contacts

Details on power-rated auxiliary contacts.

Interlocks

Standard interlocking features to prevent incorrect operations.

Breaker Status Indicators

Indicators showing main contacts, spring charge, and draw-out position.

Mis insertion Feature

Optional feature to prevent mismatching breakers and cassettes.

Introduction

Through-door Racking

Mechanism for safe disconnection/withdrawal without opening the door.

Padlocking devices

Devices for securing the breaker and cassette with padlocks.

Facia Pushbutton Padlocking Facilities

Padlock facilities for ON/OFF pushbuttons to prevent unauthorized access.

Key Locking mechanism

Kits for using Ronis, Profalux, or Castell key locks.

Shutters

Lockable safety shutters supplied with all cassettes.

Cassette Position Indication Contacts

Optional contacts for local or remote indication of breaker status.

Lifting Truck and Adapter

Optional device for handling and lifting the breaker.

Introduction

IP54 Covers

Optional covers providing IP54 protection rating for the breaker.

Operations Counter

Records the cumulative number of breaker closing operations.

Cable Interlocking Devices

Devices for interlocking two or three ME09 breakers.

Bell Alarm Contact

Contact indicating breaker trip due to protective functions.

Spring Charged and Ready to Close Contacts

Indication contacts for spring charge and readiness for closing.

Storage

Instructions for storing circuit breakers and cassettes.

Front label data overview

Product Denomination to Manufacturing Date

Overview of data presented on the breaker's front label.

TOOLS needed for installation

Required Hand Tools

List of hand tools required for installation, operation, and maintenance.

STANDARD CONNECTION SCHEME FOR TERMINAL BLOCK A

Indication

Explanation of symbols used in the terminal block diagrams.

Abbreviations for Terminal Blocks

Definitions of common abbreviations used in wiring diagrams.

WIRING

Assignment of terminals to accessories

Allocation of terminals to accessories and their definitions.

Terminal Block A;BLOCK A

Wiring schematic for Terminal Block A.

Terminal Block B;BLOCK B

Wiring schematic for Terminal Block B.

Note: Indicates connections to the Trip Unit

Note indicating connections to the Trip Unit.

Wiring Schematic

Terminal Block A;Terminal Block A

Wiring schematic for Terminal Block A.

Terminal Block B;Terminal Block B

Wiring schematic for Terminal Block B.

Notes: Indicates connections to the Trip Unit

Note indicating connections to the Trip Unit.

STANDARD CONNECTION SCHEME FOR TERMINAL BLOCK A

Standard and Optional Wiring Diagrams

Information on standard and optional wiring diagrams.

Indication

Explanation of symbols used in the terminal block diagrams.

RTC Connection scheme (BLOCK A)

Wiring diagram for Ready to Close (RTC) function.

Connection scheme Command Closing Coil BLOCK A

Wiring diagram for command closing coil.

Terminal Block B;BLOCK B

STANDARD CONNECTION SCHEME FOR TERMINAL BLOCK B

Standard wiring schematic for Terminal Block B.

Optional Connection Scheme Release Indication Contacts BLOCK B

Wiring for optional trip unit indication contacts.

CONNECTION SCHEME for Cassette Position Indication Contacts

Wiring for cassette position indication contacts.

User-defined circuits and indicators

User-defined circuits and indicators for breaker status.

PRODUCT SPECIFICATIONS

WARNING

Ensure only qualified personnel install, operate, service and maintain equipment.

Environmental Conditions

Specifies environmental conditions for operation and storage.

PRODUCT SPECIFICATIONS

Performance in accordance with IEC 60947-2

Details performance characteristics based on IEC 60947-2 standards.

Endurance Specifications

Specifies mechanical and electrical endurance ratings according to IEC 60947.

INSTALLATION

CAUTION: Ensure circuit breaker and accessories are always used within their designated ratings.

Caution to always use circuit breaker and accessories within their designated ratings.

Unpacking Circuit Breaker

Steps for inspecting the shipping container and unpacking the breaker.

INSTALLATION

Lifting and Mounting

Instructions for using lifting trucks and adapters for handling the breaker.

Fixed Circuit Breaker Installation

Steps for installing a fixed-pattern circuit breaker.

Drawout Circuit Breaker Installation

Procedures for installing drawout type circuit breakers into cassettes.

INSTALLATION

WARNING

Ensure breaker is tripped, OFF, and springs discharged before withdrawal.

Circuit Breaker Removal from the Cassette

Steps to safely remove the breaker from its cassette.

Circuit breaker Mounting in the Cassette

Procedures for mounting the breaker into the cassette.

INSTALLATION

Remove and store the racking handle.

Instruction to remove and store the racking handle.

The circuit breaker is now ready for normal operation.

Indicates the breaker is ready for operation after installation.

INSTALLATION

SECONDARY DISCONNECT TERMINAL BLOCKS

Description of secondary disconnect terminal blocks for connection.

Ordering details

Details for ordering spare terminal blocks.

Schematics and use of terminals see next page.

Reference to next page for terminal schematics and usage.

Assignment of terminals to accessories

Allocation of terminals to accessories and their definitions.

OPERATION

Charging of Main Springs

Manual or electrical charging of main springs for breaker operation.

Sequence of operation

Table detailing the sequence of operation based on indicator states.

OPERATION

CIRCUIT BREAKER CLOSING OPERATION

Conditions and methods for closing the circuit breaker.

OPERATION

Circuit Breaker Opening Operation

Various methods for opening (tripping) the circuit breaker.

WARNING

Ensure breaker is tripped, OFF, and springs discharged before withdrawal.

Circuit Breaker Withdrawal

Preparation and steps for withdrawing the circuit breaker.

Neutral Pole Current Transformer

Considerations for current transformers during breaker withdrawal.

Motor operator

Procedure for discharging springs when using a motor operator.

OPERATION

Operation: Racking Handle

Steps for operating the racking mechanism.

Circuit breaker insertion

Preparation and steps for inserting the breaker into the cassette.

OPERATION

Remove and store the racking handle.

Instruction to remove and store the racking handle.

Sequence of operation: Cassette

Table showing operating positions and corresponding functions.

Trip unit

GENERAL INFORMATION

General information about the Mpro Trip Unit and its functions.

DANGER

Safety warning about breaker tripping and spring discharge.

ABBREVIATIONS AND ACRONYMS

List of abbreviations and acronyms used in the manual.

Denomination; Description

Table of abbreviations and their descriptions.

Product description

Appearance

Description of the trip unit's graphical LCD and interface.

LCD ACCESS

How to navigate and use the LCD interface with function keys.

Electrical Requirements

Electrical requirements for installing the trip unit.

Equipment Interfaces

Interfaces between trip units and breaker/cassette connections.

COMMUNICATIONS

Modbus

Details on Modbus communication protocol support and settings.

OVER CURRENT PROTECTION functions

Description of overcurrent protection functions like LT, ST, and Instantaneous.

Manual scope

Manual or Automatic reset function

Manual reset configuration, interlocking with mechanical lockout.

manual

Manual reset configuration, interlocking with mechanical lockout.

auto

Automatic reset configuration, disabling manual reset button.

Full Range Rating Plug

High Set Instantaneous Protection (HSIOC)

Table 2.7: Installed MCR devices and their settings

Making Current Release (MCR)

EntelliGuard GT Electronic Trip Unit Functionality

Setting Interface

Interface options like LCD, touchpad, multilingual, and reset modes.

Long Time

Settings for Long Time Pickup and Overload Current Protection.

Short Time

Settings for Short Time Pickup and Short Circuit Current Protection.

Ground or Earth Fault Protection

Protection settings for ground and earth faults.

Measurement package

Parameters measured by the unit, including voltage, current, power.

Protective Relaying

Overcurrent, undervoltage, and overvoltage protective relay functions.

Data Acquisition & Diagnostics

Functions for data acquisition, diagnostics, and event logging.

Other

Other features like ZSI, communication, and power supply.

Power requirements

Battery

Information about the trip unit's internal battery and its limitations.

IMPROPER DISPOSAL

Instructions for proper disposal of batteries according to regulations.

BATTERY FUNCTION

Remark

Replacement

OPERATION

OPERATING MODES

Overview of the four operating modes: Setup, Meter, Status, Events.

SETUP MODE

Programming the trip unit using the SETUP mode.

Entering Set points into Memory

Steps for entering and storing set points into the trip unit's memory.

Long Time Pickup (Overload Protection setting) Ir

Long Time Delay (On overload Protection) LTD

Short Time Pickup (Delayed Short Circuit Protection) ST

Short Time Delay STDB

Selective Instantaneous Protection (1)

Table 2.6: HSIOC devices

High Set Instantaneous Protection (HSIOC)

Table 2.7: Installed MCR devices and their settings

Making Current Release (MCR)

Ground Fault Protection (GF)

Table 2.8: Ground Fault tripping times at indicated levels per selected GFDB band -I²t, OFF, in Milliseconds (2)

Ground-Fault Delay (GFDB)

ZONE SELECT INTERLOCK (ZSI)

ZSI interlocks & coordinates

How ZSI interlocks coordinate fault reactions.

Communication (Com)

Modbus

Details on Modbus communication protocol support and settings.

Table 2.9

Table of input assignments for communication parameters.

Table 2.10

Table of group assignments for relay functions.

Thermal Memory

Neutral Protection

The following options are available:

List of available neutral protection options.

Table 2.11

How neutral setting influences other protection devices.

SETUP Mode

GF SUM

Setting for Ground Fault Sum protection.

RELT

Setting for Reduced Instantaneous Trip.

ST ZSI

Setting for Short Time ZSI protection.

GF ZSI

Setting for Ground Fault ZSI protection.

INST

Setting for Instantaneous trip protection.

PT CONN

Setting for PT connection type.

PT VOLTAGE

Setting for PT voltage.

MODBUS ADDRESS

Setting for Modbus slave address.

SET DATE

Setting the date for the trip unit.

SET TIME

Setting the time for the trip unit.

LANGUAGE

Setting the display language.

PASSWORD

Setting a password for access.

SETUP Mode

LONG TIME

Settings for Long Time Pickup and Overload Current Protection.

SHORT TIME

Settings for Short Time Pickup and Short Circuit Current Protection.

INST

Setting for Instantaneous trip protection.

GF SUM

Setting for Ground Fault Sum protection.

RELT

Setting for Reduced Instantaneous Trip.

ST ZSI

Setting for Short Time ZSI protection.

GF ZSI

Setting for Ground Fault ZSI protection.

PT CONN

Setting for PT connection type.

PT VOLTAGE

Setting for PT voltage.

MODBUS BAUDRATE

Setting for Modbus communication baud rate.

RELAY 1

Configuration for Relay 1 output.

RELAY 2

Configuration for Relay 2 output.

OTHER modes

METERING MODE

Accessing and indicating electrical parameters of the circuit.

METERING FUNCTIONS

Measurements and indications of current, voltage, power, etc.

Note:

Note on energy reset support via software or communications.

Table 2.12

Table listing measured parameters, units, and phases.

METER

STATUS

EVENTS

STATUS mode

Back to EVENTS

Option to return to the METER display.

EVENTS mode

EVENT LOGGING

The trip unit logs the last 10 events with details like current and phase.

Back to EVENTS

Option to return to the METER display.

Abbreviations in use with the LCD screen(Chapter 2.3)

Curves see Appendix 6.1

Example of Full Time Current Curve

Time Current Curve

Communication register

Communications Parameters Function 2

List of communication parameters and their values.

Communications Parameters Function 3

List of communication parameters and their values.

Communication register

Communication Parameters Function 4

List of communication parameters and their values.

Communication register

Communications Parameters Function 5

List of communication parameters and their values.

Communication register

Communications Parameters Function 5

List of communication parameters and their values.

Communication register

Communications Parameters Function 5

List of communication parameters and their values.

INSTALLATION

Short description

Overview of the digital electronic trip unit and its features.

TRIP UNIT INSTALLATION

Steps for installing the trip unit onto the PMU base.

Electronic Trip Unit: Connection Scheme

Connection diagrams for Mpro-S and Mpro-N electronic trip units.

Connection diagrams for Mpro-S and Mpro-N electronic trip units.

List of abbreviations used in connection schemes.

List of abbreviations used in connection schemes.

Abbreviations Connection scheme:

List of abbreviations used in connection schemes.

LOCKS AND INTERLOCKS

WARNING

Ensure breaker is tripped and springs discharged before installing locks.

CAUTION: Ensure circuit breker and its accessories are always used within their designated ratings.

Caution to always use circuit breaker and accessories within their designated ratings.

Breaker front Facia

Security padlocking for the breaker front panel.

Circuit Breaker Security padlocking

Padlocking feature on the front panel to lock breaker contacts open.

To engage the device and place padlocks:

Steps to engage the padlocking device and place padlocks.

Circuit Breaker Security Keylocking

To engage the device and lock the breaker:

ON & OFF Pushbutton Padlocking

Drawout Breaker Cassette

Cassette Shutter Security Padlocking

Padlocking to secure the shutter and prevent access to main contacts.

To engage the device and place padlocks:

Racking Handle Access Prevention Padlocking

To engage the device and place padlocks:

Drawout Support Slides Padlocking

padlocking device is present on both slides...

To engage the device and place padlocks:

Cassette Security Keylocking

To engage the device and lock the cassette:

Standard Drawout Breaker Interlock

Mis Insertion device (Interlock)

Door Interlock device

Shutter force open feature

Use

Steps to remove breaker, locate levers, and open shutters.

Draw out Cassette

Isolation Shutter Locking:

Security locking of shutters and racking handle entry when breaker is DISCONNECTED.

Security locking

How to apply padlocks for shutter and handle access security.

Ensure position indicator shows DISCONNECTED Position.

Step to ensure breaker is in DISCONNECTED position before locking.

Interlocking of Multiple Breakers

1 of 2 breaker interlock (Type A)

Interlock type for two breakers with no priority.

1 of 3 breaker interlock (Type B)

Interlock type for three breakers with no priority.

2 of 3 breaker interlock (Type C)

Interlock type for three breakers, one always OFF.

2 of 3 breaker interlock with priority (Type D)

Interlock type for three breakers with priority settings.

2 of 3 breaker interlock with priority (Type D)

1 of 2 Breaker

Interlock type for two breakers with no priority.

1 of 3 Breaker

Interlock type for three breakers with no priority.

2 of 3 Breaker

Interlock type for three breakers, two can be closed.

2 of 3 Breaker with Priority

Interlock type for three breakers with priority settings.

Table 3.1: Fixed Pattern Circuit Breaker; Locking options

Function

Description of locking functions for breakers.

Type and possible quantity of locking devices

Types and quantities of locking devices available.

Locking device details

Specific details about the locking devices.

Table 3.2: Drawout Pattern Circuit Breaker; Locking options

Table 3.3: Fixed & Drawout Pattern Circuit Breaker; Interlocking options

AEG ME09 Specifications

General IconGeneral
BrandAEG
ModelME09
CategoryCircuit breakers
LanguageEnglish

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