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Automation Direct Stellar SR55 Series - User Manual

Automation Direct Stellar SR55 Series
202 pages
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Stellar® SR55 Soft Starter User Manual
SR55_UMW
First Edition, Revision F

Table of Contents

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Automation Direct Stellar SR55 Series Specifications

General IconGeneral
CommunicationEthernet, Serial
MountingDIN Rail
Power Supply24 VDC
Product TypePLC (Programmable Logic Controller)
SeriesSR55
Analog InputsUp to 8
Analog OutputsUp to 4
Communication Ports1 Ethernet, 1 RS-232, 1 RS-485

Summary

Warnings and Trademarks

General Safety Warnings

Provides critical safety information and user responsibilities for operation.

Trademarks

Lists product and company trademarks and copyright information.

Chapter 1: Mechanical Installation

User Manual Overview

Explains manual content, intended audience, and support resources.

Mechanical Installation

Covers mounting, enclosure requirements, and ventilation for the unit.

Mechanical Specifications

Details physical dimensions, weight, and environmental ratings of the SR55.

Dimensions

Provides diagrams and clearance distances for various SR55 frame sizes.

Chapter 2: Electrical Installation

Safety Warning

Emphasizes hazards of high voltage and need for qualified personnel.

Agency Approvals

Lists certifications like CE, UL, CSA, REACH, and RoHS for SR55 models.

Electrical Specifications

Details voltage, current, power ratings, and control voltage for SR55 models.

Circuit Protection

Outlines required external short-circuit protection devices and ratings.

Chapter 3: Configuration and Parameters

Configuration Overview

Introduces SR55 configuration methods via touchscreen, remote, or PLC.

Auto Setup Procedure

Guides users through automatic setup for common applications.

Parameter Summary

Provides a quick reference for SR55 parameters and their settings.

Trip Code Descriptions

Explains fault codes generated by the SR55 for troubleshooting.

Chapter 4: Principles of iERS (intelligent Energy Recovery System)

Principles of the iERS

Explains the concept and function of the iERS energy-saving feature.

Advantages of iERS

Details the benefits of using the iERS feature for motor efficiency.

Estimating Energy Savings

Provides tables and examples for calculating potential energy savings.

iERS with the SR55 System

Describes how iERS operates within the SR55 soft starter.

Chapter 5: Communications

SR55 Communications Overview

Introduces serial, Modbus TCP, and EtherNet/IP communication options.

Modbus Serial Communications

Covers Modbus RTU interface, connections, and configuration settings.

Network Communications - EtherNet;IP and Modbus TCP

Details communication modules, installation, and IP address configuration.

EtherNet;IP Network Communications

Explains EtherNet/IP control, parameters, and using the IPconfig tool.

Chapter 6: Accessories

Optional Accessories

Lists available optional accessories like communication modules and touchscreens.

Communication Modules

Describes EtherNet/IP and Modbus TCP communication modules.

Replacement;Spare Parts

Lists available replacement parts, including cooling fans and touchscreens.

Appendix A: Updating Firmware

Updating SR55 Firmware

Provides step-by-step instructions for updating the SR55 soft starter firmware.

Appendix B: Soft Starter Application Considerations

B.1 - Motor Suitability and Associated Considerations

Discusses motor types, characteristics, and general suitability for soft starters.

B.2 - Rules for Specific Applications

Covers guidelines for specific applications like In-Delta or high-inertia loads.

B.3 - Concepts and Principles of Fixed-Speed Induction Motor Starting and Control

Explains the fundamental principles of induction motors and starting methods.

Appendix C: Electromagnetic Compatibility

C.4 - Guidance for Installation Personnel and System Designers

Offers guidance on EMC compliance for installers and system designers.

C.7 - Basic EMC Considerations

Details EMC criteria, emissions, and immunity for the SR55.

Appendix D: Sizing an SR55 Soft Starter

SR55 Soft Starter Selection Steps

Guides users through selecting the appropriate SR55 based on motor and load data.

Standard Overload Current Profile and Duty Cycle

Explains overload current profiles (X, Tx) and duty cycle (F, S) for sizing.

Increased Starts per Hour - Derating

Details how to derate the SR55 for higher start frequencies.

Derating Examples

Provides practical examples for SR55 selection and configuration with derating.

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