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Bandit 75 - User Manual

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Model No: __________________________
Serial No: __________________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
DEALER:
Name:
_____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Copyright 1/21
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
CLUTCH COMPONENTS
Brand
Clutch Serial Number
Clutch Model Number
MODEL 75
OPERATING & PARTS MANUAL
MANUFACTURED BY BANDIT INDUSTRIES, INC
6750 Millbrook Rd. • Remus, MI 49340
PHONE:
(
989
)
561-2270
PHONE:
(
800
)
952-0178 IN USA
FAX:
(
989
)
561-2273 ~ SALES DEPT.
FAX:
(
989
)
561-2962 ~ PARTS/SERVICE
WEBSITE: www.banditchippers.com
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Summary

Model 75 Operating and Parts Manual

Attention: Parts Ordering Information

Information required to order replacement parts for the chipper.

General Safety Warnings and Prevention

Accident Prevention and Manual Purpose

Highlights the importance of preventing accidents and the manual's role.

Safety Instructions and Guidelines

Manual Purpose and Safety Importance

Explains the manual's purpose and the critical role of safety.

Operator Training and Responsibility

Details the necessity of operator training and employer responsibility.

Infeed Hopper Safety

Critical warning against reaching into the infeed hopper.

Safety Features and Equipment

Paddle, Extension, and Hood Safety

Describes safety features like push paddle and infeed pan extension.

Stop Systems and Control Bar Safety

Covers safety features like Last Chance Stop and feed control bar.

Component Safety (Hinge, Knives)

Safety related to hood hinges, rests, and chipper knives.

Operational Safety Procedures

Unplugging the Chipper Procedure

Step-by-step guide for safely unplugging a chipper.

Operator Safety and Visibility (PPE)

Guidance on personal protective equipment and visibility aids.

Manuals, Decals, and Training

Operator Manuals and Decal Care

Information on obtaining manuals and caring for safety decals.

Training Importance and Safety Enforcement

Emphasizes the importance of training and enforcing safety procedures.

Warranty Validation Form

Purchaser;Owner and Dealer Information

Sections for recording purchaser, owner, and dealer details.

Equipment Quality Report

Serial Number Locations

Safety Procedures Introduction

Signal Words and Operator Responsibility

Explains signal words and highlights operator responsibilities.

General Safety Procedures

Safety Instructions and Operator Training

Covers general safety instructions and operator training requirements.

Pre-Operation Checks and PPE

Details pre-operation checks and personal protective equipment usage.

Operation and Refueling Safety

Covers safe operation, refueling practices, and moving parts safety.

Hydraulic, Battery, and Hood Safety Features

Addresses safety related to hydraulics, battery, and hood mechanisms.

Machine Checks and Control Safety

Machine Checks and Control Safety

Covers daily checks, control safety, and modifications.

Equipment Specifications

Machine Orientation Reference

Controls Operation

Feedwheel Control Bar and Pivot Adjustment

Details operation of the feedwheel control bar and pivot adjustment.

Controls and Component Locations

Basic Control and Component Identification

Identifies and locates key controls and components on the machine.

Control Operating Procedures

Feedwheel Control Bar and Trap Door Operation

Explains the operation of the feedwheel control bar and trap door.

Chipper Hood Safety Features

Engine Disable Plug and Spring Lock Functionality

Details the function of the engine disable plug and spring lock.

Engine Controls and Indicators

Ignition, Choke, Throttle, and Warning Lights

Describes engine controls, ignition, choke, throttle, and warning lights.

Machine Operation Procedures

Set-Up, Start-Up, and Feeding Procedures

Covers machine set-up, start-up, and feeding procedures.

Machine Operation and Shut Down

Wood Feeding Guidelines and Shut Down

Provides guidance on feeding wood and proper shut down procedures.

Optional Hydraulic Bump Bar Operation

Transportation Procedures

Maintenance Overview

Pre-Maintenance Safety and Checklist

Safety precautions before maintenance and the overall checklist.

Maintenance Checklist Details and Bolt Torque

Detailed maintenance checklist items and bolt torque specifications.

Daily Maintenance Checks

Safety Decal, Equipment, and Component Checks

Daily checks for decals, safety equipment, and machine components.

Disc and Knife Checks

Daily inspection of the chipper disc and knives.

Bearing, Radiator, and Fluid Checks

Daily checks for bearings, radiator, oil cooler, and fluids.

Scheduled Maintenance Intervals

Weekly, Monthly, and Quarterly Tasks

Lists maintenance tasks for weekly, monthly, and quarterly intervals.

3 Month and Yearly Maintenance Tasks

Details maintenance tasks for 3-month and yearly intervals.

Top 10 Chipper Maintenance Items

Knives, Belts, Clutch, and Lubrication Maintenance

Covers maintenance for knives, belts, clutch, and lubrication.

Hood Plug, Hydraulics, and Feed System Maintenance

Addresses maintenance for hood plug, hydraulics, and feed system.

Chipper Disc Maintenance and Troubleshooting

Disc Assembly, Troubleshooting, and Knife Saver Kit

Covers disc assembly, troubleshooting, and the Knife Saver Kit.

Knife Sharpening Procedures

Knife Sharpness and Causes of Dullness

Explains the importance of sharp knives and causes of dullness.

Sharpening Techniques and Hardware

Details correct sharpening techniques and hardware usage.

Knife Changing Procedure

Chipper Disc Assembly Checks

Anvil Adjustment Procedures

Checking Anvil to Knife Clearance

Procedure for checking the clearance between the anvil and knives.

Anvil Adjustment Steps

Step-by-step guide for adjusting the chipper anvil.

Unplugging the Chipper Procedure

Drive Belt Replacement Procedure

Belt Tensioning Procedures

General Belt Tensioning Rules

General guidelines and rules for tensioning belts.

Main and Pump Drive Belt Tensioning

Specific procedures for tensioning main and pump drive belts.

Chipper Disc Shaft Lock Nut Checks

Coupler and Feedwheel Motor Installation;Removal

Feedwheel Bearing Servicing and Installation

Grip Tight and Set Screw Bearings

Describes Grip Tight and Set Screw bearing types.

Bearing Installation Procedure

Step-by-step guide for installing feedwheel bearings.

Hydraulic Bump Bar Checks

Bump Bar Trip Force and Reveal Distance

Checks for hydraulic bump bar trip force and reveal distance.

Paint and Decal Care

Paint Care and Decal Care Instructions

Instructions for maintaining paint finish and caring for decals.

Tire Maintenance Procedures

Wheel Torque and Tire Wear Diagnostics

Covers wheel torque requirements and tire wear diagnostics.

Hydraulics System Overview

System Safety and General Rules

Outlines hydraulic system safety and general operating rules.

Hydraulic Fluid Requirements

Hydraulic Flow and Pressure Settings

Control Valve Relief System

Hydraulic Pressure Adjustment and Checks

Pressure Check Kit Usage

Guide on using the pressure check kit for adjustments.

Hydraulic Motor Checkout Procedure

Hydraulic Pump Check Out (No Flow Meter)

Hydraulic Pump Check Out (With Flow Meter)

Control Valve Detent and O-Ring Replacement

Hydraulic System Troubleshooting Guide

Electrical Wiring Diagrams

Replacement Parts Information

Information Needed for Ordering Parts

Details the information required when ordering replacement parts.

Machine Orientation Reference

Diagram showing machine orientation for parts identification.

Decal Locations Diagram

Replacement Parts Decals List

Decal List and Descriptions

Provides a comprehensive list and description of all decals.

Infeed Tray Assembly Parts

Infeed Control Bar Assembly Parts

Infeed Hopper Assembly Parts

Top Yoke Assembly Parts

Optional Bottom Yoke Assembly Parts

Chipper Base Assembly Parts

Disc Chipper Assembly Parts

Drive Assembly Parts

Chipper Knife & Hardware Parts

Knife Saver Kit Components

Lists components included in the Knife Saver Kit.

Anvil & Hardware Parts

Manual Discharge Assembly Parts

Height Adjustable Discharge Assembly Parts

Hand Crank Swivel Discharge Assembly Parts

Hydraulic Schematic Diagram

Hydraulic Component List

Lists components shown in the hydraulic schematic.

Hydraulic Schematic (Dual Feedwheels)

Dual Feedwheel Component List

Lists components for the dual feedwheel hydraulic schematic.

Hydraulic System Test Components

In-Line Hydraulic Pressure Check Kit

Diagram and parts for the hydraulic pressure check kit.

Autofeed Valve Components

Diagram and parts for the autofeed valve assembly.

Control Valve Components

Hose and Flow Divider Components

Hose Clamp and Guard Parts

Parts list for hose clamps and guards.

Flow Divider Components

Parts list for the flow divider assembly.

Frame Assembly Diagram

Frame Assembly Parts List

Hitch and Trailer Components

Lists parts for hitches and trailer components.

Axle and Wheel Components

Lists parts for axles and wheels.

Hydraulic & Gasoline Tank Assembly Diagram

Hydraulic & Gasoline Fuel Tank Parts List

Hydraulic & Diesel Fuel Tank Assembly Diagram

Hydraulic & Diesel Fuel Tank Parts List

Hydraulic Bump Bar Version 2 Diagram

Hydraulic Bump Bar Version 2 Parts List

Autofeed Valve with Relief Components

Lists components for the autofeed valve with relief.

Hydraulic Bump Bar Diagram (Additional)

Hydraulic Bump Bar Parts List

Service Record

Bandit 75 Specifications

General IconGeneral
BrandBandit
Model75
CategoryConstruction Equipment
LanguageEnglish

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