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BEKA
Water Pump
PICO Series
BEKA PICO Series User Manual
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© BEKA
201
!
6 All rights reserved
BAL2185_PICO_with_PICOtroniX1_PICOtronic_0816_EN
...a product of BEKA
7.2
Setup
of
a
central
lubrication
pump
The
central
lubrication
pump
PICO
mainly
consists
of
6
assemblies
(fig.
3).
Fig.
2:
Motor cover with
integrated control unit
Pump housing
Connection plug
Hirschmann 7-poles
Connection plug
bayonet 7-poles
2 Connection plug
Hirschmann 7-poles
Pump element
PE-5 to PE-50
with
five different
connection possibilities
Pump element
PE-60 to PE-170
w
. pipe
connection
-Ø6 or Ø8
Pump element
PE-120 FV
w
. pipe
connection-Ø6 or Ø8
Reservoir
Content 1,2 Liter
Reservoir cover
with ventilation
12
14
Table of Contents
Default Chapter
2
Table of Contents
2
1 Technical Data
5
2 Applicable Documents
5
3 General Safety Instructions
6
Safety Instructions
6
Qualification and Training of Staff
6
Hazards in Case of Non-Observance of the Safety Instructions
7
Obligations of the Operator / User
7
Safety Instructions for Maintenance, Inspection and Assembly
7
Unauthorized Modification of Spare Parts
8
Inadmissible Modes of Operation
8
Electrostatic Discharge
8
General Hazard Note - Residual Risk
8
4 Use in Accordance with the Regulations
9
5 Scope of Guarantee
9
6 Transport and Storage
10
7 General
11
Functional Description of the Central Lubrication System
11
Lubrication Systems
11
Progressive-Central Lubrication System
11
Multi Line Central Lubrication System
11
Mixed Systems
11
Setup of a Central Lubrication Pump
13
Functional Description of the Central Lubrication Pump PICO
14
Pump Elements
15
Pump Elements for Progressive Central Lubrication Systems
15
Pump Elements for Multi Line Central Lubrication Systems
17
Pressure Limiting Valves
18
Pressure Limiting Valves Without Micro Switch (Standard)
18
Pressure Limiting Valves with Micro Switch
19
Level Monitoring
20
8 Integrated Electronic Control Unit PICO-Tronix1
20
Function of Control Unit
20
General
20
Function
22
Change of Parameter
23
Operating Mode Cycle Control, Time-Dependent
23
Operating Mode Lubrication Duration
24
Operating Mode Lubrication Duration Time-Dependent
24
Operating Mode Lubrication Duration Speed-Dependent
24
Function Level Monitoring
25
9 Integrated Electronic Control Unit PICO-Tronic
25
Control Unit Function
25
General
25
Function
27
Change of Parameter
28
Operating Mode Cycle Control
29
Operating Mode Cycle Duration Time-Dependent
29
Operating Mode Cycle Duration Pulse-Dependent
29
Operating Mode Lubrication Duration
30
Operating Mode Lubrication Duration Time-Dependent
30
Operating Mode Lubrication Duration Pulse-Dependent
30
Operating Mode Lubrication Duration Speed-Dependent
31
Additional Function System Pressure Control
32
Function Level Monitoring
32
Additional Function of Line Rupture Monitoring at Distributor
33
Special Function of External Status Signal
33
Special Function „Adaption to Operating Conditions
34
Special Function „Cycle Locked
35
Error „Lubrication Defecit
35
10 Assembly Instructions
35
Assembly of the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix1 or PICO-Tronic
35
Dimensional Drawing
36
Electric Connection
37
Connection Plan for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix1 with Bayonet Plug
38
Connection Plan for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix1 with Hirschman Plug
38
Connection Plan for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronic
39
Installation Positions of Pump Elements
40
Assembly of Pump Elements
41
Demounting of Pump Elements
41
Installation of Pump Element
42
Set Output Rate for Pump Element PE-120 FV
43
Line Assembly
44
11 Start-Up
44
Set Integrated Control Uni
44
Lubricants
45
Lubricant Filling
45
First Filling of Pump
46
Filling of Pump
48
Ventilate the System
49
Sense of Rotation Control of Pump
49
12 Maintenance
50
General Maintenance
50
Signals of the Integrated Control Unit PICO-Tronix1
50
Signals of the Integrated Control Unit PICO-Tronic
52
13 Repair
54
Change of Integrated Control Unit
54
14 Shutdown
56
15 Disposal
56
16 Troubleshooting
57
17 Spare Part Drawing
59
18 Spare Part List
60
Central Lubrication Pump PICO
60
Pump Elements and Pressure Limiting Valve
60
Integrated Control Units
61
Filling Connections
61
19 Order Key
61
Order Key for Pump Elements PE-5 to PE-50 for Multi Line Lubrication Systems
61
Order Key for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix1
62
Order Key Integrated Control Unit PICO-Tronix1
63
Order Key for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronic
64
Order Key Integrated Control Unit PICO-Tronic
66
20 Declaration of Conformity
67
21 Declaration of Incorporation
69
22 Details of Manufacturer
72
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BEKA PICO Series Specifications
General
Brand
BEKA
Model
PICO Series
Category
Water Pump
Language
English
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