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Bosch EPS 807 User Manual

Bosch EPS 807
336 pages
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EPS 807 / 815
de
Originalbetriebsanleitung
Einspritzpumpenprüfstand
EPS 807 / 815
en
Original instructions
Injection pump test bench
EPS 807 / 815
fr
Notice originale
Banc d’essai pour pompes d’injection
EPS 807 / 815
es
Manual original
Banco de pruebas para bombas de
inyección EPS 807 / 815
it
Istruzioni originali
Banco prova per pompe d’iniezione
EPS 807 / 815
sv
Bruksanvisning i original
Provbäddarna för insprutningspump
EPS 807 / 815
nl
Oorspronkelijke gebruiksaanwijzing
Innsprøytningspumpe test benk
EPS 807/815
pt
Manual original
Injeção de banco de ensaio de bomba
EPS 807/815
fi
Alkuperäiset ohjeet
Ruiskutuspumppujen koepenkki
EPS 807 / 815
da
Original brugsanvisning
Prøvestand til indsprøjtningspumpe
EPS 807/815
no
Original driftsinstruks
Prøvebenk for innsprøytingsdyser
EPS 807 / 815
pl
Oryginalna instrukcja eksploatacji
Pompa wtryskowa ławka Test
EPS 807/815
cs
Původní návod k používání
Vstřikovací čerpadlo zkušební stolici
EPS 807/815
tr
Orijinal işletme talimatı
Enjeksiyon pompası test tezgahı
EPS 807/815
zh
原始的指南
喷射泵试验台 EPS807/815

Table of Contents

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Bosch EPS 807 Specifications

General IconGeneral
BrandBosch
ModelEPS 807
CategoryTest Equipment
LanguageEnglish

Summary

Symbols Used

Documentation Symbols

Explains warning notices structure, hazard keywords, and symbols used within the manual.

On-Product Warnings

Highlights the importance of observing and maintaining the legibility of warning labels affixed to the product.

User Information and Safety

Important Notes and Safety Instructions

Directs users to a separate manual for crucial safety and important notes regarding the test equipment.

Electromagnetic Compatibility (EMC)

Details the product's compliance with EMC directive and potential for radio interference.

Product Description

Application and Use

Explains the test bench's purpose and its integration with measurement systems for diesel engine pumps.

System Requirements

Outlines necessary conditions for coolant, power, and operator training for proper operation.

Included Components

Lists the standard items delivered with the test bench and accessory kits.

Optional Accessories

Details additional equipment available to enhance the test bench's features and applications.

Unit Components Overview

Describes the drive unit, control cabinet, and front panel of the test bench.

Initial Setup and Installation

Transportation and Installation

Provides essential safety warnings and instructions for moving and setting up the test bench.

Removing Transport Securings

Step-by-step guide to remove all transportation locks and protective elements before operation.

Mains Power Connection

Critical safety instructions for connecting the test bench to the electrical mains.

Cooling Water Connection

Details how to connect the cooling water inlet and outlet lines to the test bench.

Filling Calibration Fluid

Instructions for correctly filling the calibration fluid reservoir.

Adding Lubricating Oil

Guidance on the procedure for adding the required lubricating oil.

Checking Rotation Direction

Verifies the correct operational direction of the drive motors.

Operation and Testing Procedures

Powering Up and Shutting Down

Step-by-step guides for starting and safely stopping the test bench and its systems.

Emergency Stop Procedures

Instructions on activating and deactivating the emergency stop function for safety.

Test Preparation

Covers mounting the pump and configuring the test bench before running tests.

In-line Pump Testing

Detailed steps for checking prestroke, start of delivery, and cam offset for in-line pumps.

Distributor Pump Testing

Procedure for checking start of delivery on distributor pumps with prestroke specifications.

Maintenance and Cleaning

Cleaning Procedures

Covers cleaning of the calibration fluid system, filters, and handling of contaminated oil.

General Maintenance Guidelines

Outlines the importance of regular maintenance and recommended intervals for the test bench.

Maintenance Schedule

Details specific maintenance tasks and their required frequencies.

Spare and Wearing Parts

Provides a list of essential spare parts, their order numbers, and intended applications.

Decommissioning and Disposal

Temporary Shutdown Procedures

Steps for safely powering down and draining the unit for extended non-use.

Relocation Guidelines

Procedures for preparing the unit for transport to a new location.

Environmental Disposal

Information on handling hazardous substances and disposing of the unit per WEEE directive.

Tightening Torques

Fastening Parts Torques

Specifies required tightening torques for various standard fastening components.

Coupling Halves Torques

Lists tightening torques for coupling halves based on size and bevel gear diameter.

Intermediate Flange Torques

Provides specific tightening torques for the intermediate flange (1 685 700 140).

Drive Clutch Torques

Details tightening torques for drive clutch components and tensioning bolts.

Technical Data and Specifications

Unit Dimensions and Models

Lists overall dimensions, weights, and model configurations for the EPS 807/815.

Environmental and Operating Limits

Specifies permissible ambient temperatures, clutch torque, and fluid capacities.

Installation Dimensions

Provides detailed diagrams and measurements for installation space and connections.

Noise Emission Data

Presents acoustic power levels and workplace emission values under various test conditions.

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