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Bosch Rexroth EFC 3600 User Manual

Bosch Rexroth EFC 3600
238 pages
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Electric Drives
and Controls
Hydraulics
Linear Motion and
Assembly Technologies
Pneumatics
Service
Rexroth Frequency Converter
EFC 3600
R912003768
Edition 01
Operating Instructions

Table of Contents

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Bosch Rexroth EFC 3600 Specifications

General IconGeneral
BrandBosch
ModelRexroth EFC 3600
CategoryDC Drives
LanguageEnglish

Summary

Introduction to the Documentation

Safety Instructions for Electric Drives and Controls

General Information

General safety guidelines and device handling instructions.

Qualifications of Operating Personnel

Specifies the required skills and training for personnel working with the device.

Declarations on Property Loss and Product Damage

Outlines manufacturer's liability regarding product misuse and damage.

Explanation of Safety Symbols and Degrees of Hazard Seriousness

Defines safety symbols and their associated hazard levels for clear communication.

Hazards by Improper Use

Details potential dangers arising from incorrect operation and handling of the device.

Instructions with Regard to Specific Dangers

Provides specific instructions for mitigating particular risks associated with the device.

Protection Against Electric Shock by Protective Low Voltage (PELV)

Explains measures to prevent electric shock using protective extra-low voltage systems.

Protection Against Dangerous Movements

Outlines precautions to prevent injury from unintended machine movements.

Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting

Addresses safety concerns related to magnetic and electromagnetic field exposure during use.

Protection Against Contact with Hot Parts

Warns about hot surfaces and provides instructions for safe handling to prevent burns.

Protection During Handling and Mounting

Details safety precautions for handling and mounting the device to prevent injuries.

Important Directions for Use

Appropriate Use

Describes the intended and correct application of the frequency converter and manufacturer's liability.

Inappropriate Use

Defines situations considered inappropriate use, including operating outside specified conditions.

Delivery and Storage

Product Identification

Instructions for verifying the product model against ordered specifications upon receipt.

The Scope of Supply

Lists the standard components and optional accessories included with the frequency converter.

Transport of the Components

Specifies ambient and operating conditions for safe transport of the components.

Storage of the Components

Provides guidelines for storing components to prevent damage, especially concerning capacitors.

Mounting and Installation

EFC 3600 Dimensions Figure

Illustrates the physical dimensions of the EFC 3600 for mounting purposes.

EFC 3600 Dimensions

Provides a detailed table of dimensions for different EFC 3600 models.

EFC 3600 Mounting

Guides on correct mounting practices, emphasizing ventilation and clearances.

Block Diagram

Presents schematic diagrams illustrating the electrical connections for 1-phase and 3-phase models.

Notes on Main Circuit Wiring

Offers crucial notes and precautions for wiring the main circuit of the frequency converter.

Main Circuit Wiring Diagram

Illustrates the main circuit wiring diagram for both 1-phase and 3-phase connections.

Main Circuit Terminals

Shows the layout of main circuit terminals for different voltage classes.

Main Circuit Terminals Description

Provides a detailed description of each main circuit terminal and its function.

Cable and Fuse Dimensions

Details selection standards for cable and fuse dimensions based on relevant regulations.

Main Circuit Wiring Steps

Provides step-by-step instructions for connecting the main circuit wiring.

Notes on Control Circuit Wiring

Offers important notes and recommendations for wiring the control circuit correctly.

Control Circuit Terminals

Illustrates the control circuit terminals and their layout.

Control Circuit Terminals Description

Describes the function and signal requirements for each control circuit terminal.

NPN / PNP Switch SW for the Digital Inputs

Explains the NPN/PNP switch setting for digital inputs and its default configuration.

NPN and PNP Modes

Illustrates the electrical diagrams for NPN and PNP operating modes.

Analog Input Terminals (+10 V, Vr1, GND,+I)

Shows the configuration and wiring for analog input terminals.

Recommendations on Control Circuit Wiring

Provides recommendations for selecting appropriate cables for control circuit wiring.

Control Circuit Wiring Steps

Offers step-by-step instructions for correctly wiring the control circuit.

Operating Panel

Figure and Description

Introduces the operating panel, detailing its components and functionality.

Seven-segment Display

Describes the seven-segment display, its capabilities, and how to view different digit sets.

LED Indicator

Explains the meaning and function of the various LED indicators on the operating panel.

Menu Structure

Outlines the menu structure and navigation within the operating panel for parameter settings.

Example of Operating Panel Operation

Provides an illustrative example of how to operate the panel and set parameters.

Commissioning

Checking and Preparation before Commissioning

Lists essential checks and preparations required before powering on and commissioning the device.

Commissioning Process

Details the step-by-step process for commissioning the frequency converter and motor.

EFC 3600 Basic Parameter Fast Settings

Provides a table of basic parameters for quick setup and rapid operation of the converter.

Restore Parameters to Factory Defaults

Explains how to reset parameters to factory defaults and the implications of this action.

Solutions for Simple Faults during Commissioning

Offers troubleshooting guidance for common faults encountered during the commissioning phase.

Parameter Settings

Group b0: System Parameters

Covers system parameters including user password, manufacturer password, and access authority settings.

Group b1: Basic Parameters

Details basic parameters for frequency setting, run commands, and saving digital frequency settings.

Group S0: V/F control

Explains different V/F control modes, including linear, square, and user-defined curves.

Group S2: Motor and Encoder Parameters

Covers parameters related to motor characteristics and encoder configuration for optimal performance.

Group S3: Running Parameters

Details parameters for running the converter, including jogging functions, skip frequencies, and restart settings.

Group E0: Input Terminal Parameters

Describes configuration options for digital and analog input terminals, including multi-speed and PLC control.

Group E1: Output Terminal Parameters

Explains the configuration of output terminals for various signals like ready, running, and fault indications.

Group E2: Multi-speed and Simple PLC

Covers parameters for multi-speed control and simple PLC operation, including acceleration/deceleration times.

Group E3: PID Control

Details PID control parameters, including reference/feedback channels and tuning coefficients.

Group E4: Error and Protection

Outlines various protection settings, error codes, and fault handling mechanisms.

Group H0: Communication

Covers communication parameters for ModBus, including protocol settings, baud rate, and data format.

Diagnosis

Diagnosis Messages when Booting the Device

Lists diagnostic messages displayed upon device startup and their possible causes.

Diagnosis on Parameter Operation

Explains how parameter groups are accessed and provides information on parameter backup and password protection.

Diagnosis for Power Down/Drop

Details diagnostic messages related to power supply fluctuations and their behavior in stop/run states.

Diagnosis on Warnings

Lists warning messages and their explanations, noting that warnings do not cause automatic shutdown.

Diagnosis on Errors

Provides a comprehensive list of error codes, possible reasons, and solutions for troubleshooting.

Technical Data

General Technical Data

Presents general technical specifications including input/output data, main functions, and protection features.

Electrical Parameter

Lists detailed electrical parameters for different models and power classes of the EFC 3600.

Derating of Electrical Data

Explains derating conditions related to ambient temperature and mains voltage.

Electromagnetic Compatibility (EMC)

EMC Requirements

Outlines the general requirements for electromagnetic compatibility and noise immunity.

Noise immunity in the drive system

Explains the basic structure for noise immunity within the drive system.

Noise emission of the drive system

Discusses the causes of noise emission and factors affecting its propagation.

EMC Measures for Design and Installation

Provides rules and guidelines for designing and installing drive systems in compliance with EMC standards.

Rules for design of installations with drive controllers in compliance with EMC

Covers mains filter, control cabinet grounding, and line routing for EMC compliance.

EMC-optimal installation in facility and control cabinet

Discusses general information and division into areas for EMC-optimal installation.

Control cabinet mounting according to interference areas – exemplary arrangements

Provides exemplary arrangements for control cabinet mounting based on interference areas.

Design and installation in area A – interference-free area of control cabinet

Details design and installation practices for the interference-free area within a control cabinet.

Design and installation in area B – interference –susceptible area of control cabinet

Guides on arranging components and lines in the interference-susceptible area of a control cabinet.

Design and installation in area C – strongly interference-susceptible area of control cabinet

Addresses design and installation in the strongly interference-susceptible area, focusing on motor power cables.

Ground connections

Explains the importance of proper ground connections for EMC compliance.

Installing signal lines and signal cables

Recommends measures for routing signal and control lines to minimize interference.

General measures of radio interference suppression for relays, contactors, switches, chokes and inductive loads

Details measures for suppressing radio interference from inductive loads and switches.

Accessories

Brake Resistor

Provides an introduction to brake resistors and their function in energy regeneration.

Brake Resistor in Aluminium Housing

Shows dimensional drawings for brake resistors with aluminum housing.

Communication Interface

Describes communication interface adapters and cables for connecting to PCs or other control units.

Accessories for Control Cabinet Mounting

Lists accessories specifically for mounting the operating panel in a control cabinet.

Communication Protocols

Brief Introduction

Introduces the RS485 communication port and ModBus protocol for network control.

ModBus Protocol

Details the ModBus protocol, including its master/slave structure and transmission modes.

Maintenance

Safety Instructions

Provides critical safety instructions for performing maintenance on electrical equipment.

Daily Inspection

Lists daily inspection items and criteria to ensure the longevity of the frequency converters.

Periodic Inspection

Outlines the necessary periodic inspections and their solutions for maintaining the converter's performance.

Operating Panel Removal and Mounting

Provides step-by-step instructions for removing and mounting the operating panel.

Fan Removal and Mounting

Details the procedure for removing and mounting the fan for maintenance or replacement.

Service and Support

Preparing Information

Lists essential information to have ready for efficient support inquiries.

Disposal and Environmental Protection

Disposal

Provides guidance on the proper disposal of packaging materials and product components.

Environmental Protection

Discusses environmental considerations, materials, and recycling of electronic devices.

Appendix

Appendix 1: Abbreviations

Lists abbreviations used throughout the manual for clarity and reference.

Appendix 2: Parameter List

Contains a comprehensive list of parameters, their attributes, and descriptions for system configuration.

Appendix 3: Type Coding

Explains the type coding system for the EFC 3600, its function modules, and accessories.

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