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Broaster 2400 - Service Manual

Broaster 2400
76 pages
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Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.
© 2015 Broaster Company
Printed In U.S.A.
Design Certified By:
CSA & NSF
Be sure ALL installers read, understand, and have access to this manual at all times.
SERVICE MANUAL
BROASTER
®
2400
PRESSURE FRYER w/SmartTouch
Manual #17280 1/15 Rev 10/17

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Questions and Answers

Summary

Warning Signs Overview and Replacement

Warning Signs Overview

Explains the importance and location of safety signs on the equipment.

Replacement Warning Signs

Provides contact information for obtaining replacement warning labels and manuals.

Electric Power Supply and Wiring Diagrams

Correct Voltage Specifications

Specifies the correct voltage requirements for different Broaster models.

Wiring Diagrams: Three Phase Power

Electrical connection diagrams for the 3-phase 2400E General Power model.

Smart Touch Control Panel Features

Power Switch and Hi-Limit Control

Details the power switch function and the overheat protection hi-limit control.

Touch Control Screen Interface

Introduces the main touch screen interface and its basic operational functions.

Cook Tab Interface

Explains the functions and settings available within the Cook tab.

Filter Tab Interface

Describes the controls and procedures for operating the oil filtering system.

Setup Tab Interface

Details configuration options like date, time, temperature units, and settings.

Help Tab Interface

Provides access to instructional guides, service contacts, and cleaning procedures.

Power Input Box Components and Service

Access for Service Procedures

General procedures for safely accessing internal components of the power input box.

Timer Switch Operation and Replacement

Details on the timer switch function, adjustment, and replacement steps.

Control Rod Function and Removal

Explains the function of the control rod and provides steps for its removal.

Transformer (2400 GH) Testing

Information and testing procedures for the 2400GH model transformer.

Contactors (2400 E) Operation

Details on primary and secondary contactors and their voltage checks.

Fuse (2400 E) Information

Information on fuses protecting the control and filter circuits and their replacement.

Heating Elements (2400 E) Replacement

Procedures for checking and replacing the heating elements in the 2400E model.

Pre-Heat Relays (2400 E) Function

Details on the function of pre-heat relays and testing procedures.

Cover, Yoke, and Lift System

Familiarization: Cover, Yoke, and Lift

Overview of the components related to the fryer's cover, yoke, and lift assembly.

Proper Cover Operation Guidelines

Guidelines for safe and correct opening and closing of the fryer cover.

Gas Springs and Adjustments

Details on gas springs and procedures for height and centering adjustments.

Cover and Yoke Removal Procedures

Step-by-step instructions for safely removing the cover and yoke assembly.

Cover and Yoke Disassembly Steps

Detailed breakdown of the cover and yoke components after removal.

Cover and Yoke Assembly Procedures

Procedures for correctly reassembling the cover and yoke components.

Lift Removal Instructions

Instructions for removing the fryer's lift assembly from the unit.

Slide Rod and Bearing Replacement

Procedures for replacing slide rods and bearings within the lift mechanism.

Pressure Gauge and Safety Relief Valve

Information on the pressure gauge and safety relief valve and their replacement.

Pressure System Components and Maintenance

Exhaust Drain Tube and Tank

Details on the exhaust drain tube's function and cleaning the exhaust tank.

Exhaust Tube and Pressure Regulating Valve

Information on the exhaust tube and the function/replacement of the pressure regulating valve.

Pressure Regulating Valve Repair

Detailed procedures for repairing the pressure regulating valve.

Main Burner System Operations

Burner Information and Gas Conversion

Specifications for burner orifices and procedures for gas conversion.

Lighting Instructions and Gas Valve

Procedures for lighting the unit and details on the gas valve operation.

Ventilation and Gas Valve Power Check

Importance of proper ventilation and how to check gas valve power.

Flame Adjustments and Gas Pressure

Procedures for adjusting gas pressure and burner flame characteristics.

Main Burner Orifice Replacement

Steps for replacing the main burner orifice.

Pilot Burner Orifice Replacement

Steps for replacing the pilot burner orifice.

Combustion Chamber Cleaning

Procedures for cleaning the combustion chamber and related components.

Drain Valve and Filter System

Drain Valve Replacement

Step-by-step instructions for replacing the oil drain valve.

Filter Pan Assembly and Maintenance

Information on filter pan assembly and preventive maintenance procedures.

Check Valve Replacement

Procedures for replacing the check valve in the oil system.

Motor Replacement Procedure

Instructions for replacing the pump motor, including installation hints.

Pump Removal and Cleaning

Steps for removing the oil pump and procedures for its cleaning.

Troubleshooting Guide

Electrical System Troubleshooting

Common electrical issues, their causes, and remedies.

Smart Touch Controller Troubleshooting

Troubleshooting tips for issues related to the smart touch controller display and function.

Gas System Troubleshooting

Common problems related to the gas system and their solutions.

Cover, Yoke, and Slide Troubleshooting

Troubleshooting common issues with the cover, yoke, and slide mechanisms.

Pressure System Troubleshooting

Diagnosing and resolving issues related to the fryer's pressure system.

Product Cooking Tips and Issues

Common problems related to product cooking quality and their remedies.

Frozen IQF Chicken Product Tips

Specific troubleshooting for problems encountered when cooking frozen IQF chicken.

Filtering System Troubleshooting

Troubleshooting common issues encountered with the oil filtering system.

Broaster 2400 Specifications

General IconGeneral
Model2400
CategoryFryer
TypePressure Fryer
Power SourceElectric
Frequency50/60 Hz
MaterialStainless Steel
ControlsDigital
Voltage208-240 V
Temperature ControlThermostatic
Pressure12 psi
Safety FeaturesPressure Relief Valve, Overheat Protection

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